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Mitsubishi Lancer Evo X 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Year: 2008 Codes Chassis Code: CZ4A Engine Code Primary: 4B11 👋 Introduction Market Position Segment: Performance Sedan / Rally-inspired Sport...
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Mitsubishi Lancer Evo X 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Year:
2008
Codes
Chassis Code:
CZ4A
Engine Code Primary:
4B11
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally-inspired Sport Compact
Target Audience:
Enthusiasts, tuners, DIY mechanics, professional technicians
Competitive Analysis
Key Competitors:
Subaru WRX STI, Nissan GT-R (earlier models), Audi S3, BMW 135i
Key Features Vehicle
Performance Orientation:
Iconic rally heritage, advanced AWD system, powerful turbocharged engine
Technology:
Super All-Wheel Control (S-AWC), Twin Clutch-SST (Sport Shift Transmission) option
Manual Value Proposition
Comprehensive Nature:
Provides the most complete information for in-depth maintenance and repair, crucial for maintaining optimal performance.
Diagnostic Capability:
Empowers users with the knowledge to diagnose and fix complex issues, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
General Coverage:
Complete service, maintenance, and repair procedures
Specific Systems:
Engine, drivetrain, chassis, body, electrical, HVAC, emissions
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, lubrication, cooling system, exhaust system, turbocharger system, Super All-Wheel Control (S-AWC)
Drivetrain:
Transmission (manual and SST), clutch, transfer case, drive shafts, differentials (front, center, rear), ACD system
Chassis:
Suspension (front MacPherson strut, rear multi-link), steering system, brake system (including ABS and EBD), wheel alignment specifications
Body Exterior:
Body panel removal/installation, door mechanisms, glass, mirrors, bumpers, spoilers, aerodynamic components
Body Interior:
Seating, dashboard, interior trim panels, airbags, seat belts, HVAC system, audio system
Electrical:
Battery, charging system, starting system, lighting, instrumentation, body control module (BCM), engine control module (ECM), transmission control module (TCM), infotainment system wiring diagrams
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), troubleshooting charts, sensor data interpretation
Procedures Included
Maintenance:
Oil and filter changes, fluid checks and replacements, spark plug replacement, air filter replacement, belt inspections and replacement, brake fluid flush, coolant flush
Repair:
Engine component overhaul (pistons, rings, valves, bearings), turbocharger rebuild, transmission repair (manual and SST), differential overhaul, brake caliper and rotor replacement, suspension component replacement, steering rack repair, electrical component diagnosis and replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Disassembly Assembly:
Detailed exploded views and diagrams for component removal and installation
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Format:
Portable Document Format (PDF)
Searchability:
Text-searchable for quick information retrieval
Printability:
Printable for physical reference
Print Quality
Resolution:
High-resolution diagrams and images
Binding Type
Type:
N/A (Digital format)
Paper Type
Type:
N/A (Digital format)
Completeness
Completeness:
Full Factory Service Manual content
⚙️ Engine Specifications
Primary Engine
Engine Name:
4B11T
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled
Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower Est:
295 hp @ 6500 rpm
Torque Est:
300 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Engine Management
ECM Type:
Mitsubishi Engine Control Module (ECM)
Turbocharger
Turbo Model:
Mitsubishi TD05H-152G6-10.5CM2 (or similar)
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (RM6A)
Optional
Type:
6-speed Twin Clutch-SST (Sport Shift Transmission) (TC-SST)
Features
Clutch Type Manual:
Hydraulically operated, single dry plate
Clutch Type Sst:
Dual wet clutch packs
Fluid Spec Manual
Fluid Type:
API GL-4/GL-5 gear oil (e.g., Mitsubishi DiaQueen LSD Gear Oil)
Fluid Spec Sst
Fluid Type:
Mitsubishi DiaQueen SSTF-J1 (or equivalent ATF/DCT fluid)
📐 Dimensions
Exterior
Length:
4505 mm (177.4 in)
Width:
1810 mm (71.3 in)
Height:
1475 mm (58.1 in)
Wheelbase:
2635 mm (103.7 in)
Front Track:
1545 mm (60.8 in)
Rear Track:
1540 mm (60.6 in)
Weights
Curb Weight Est Manual:
1500 kg (3307 lbs)
Curb Weight Est Sst:
1530 kg (3373 lbs)
Gross Vehicle Weight Rating Est:
1950 kg (4299 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Crash Est:
5-Star (hypothetical based on contemporary models)
IIHS Side Crash Est:
Good (hypothetical based on contemporary models)
Active Features
ABS:
Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Asc:
Active Stability Control
AWD System:
Super All-Wheel Control (S-AWC) with ACD, AYC, ASC integration
Passive Features
Airbags:
Driver, passenger, side, and curtain airbags
Seatbelts:
Three-point front and rear seatbelts with pretensioners and load limiters
Body Structure:
Reinforced RISE (Reinforced Impact Safety Evolution) body construction
💡 Technology Features
Infotainment
Audio System Options:
Available Rockford Fosgate premium audio system, Mitsubishi Multi Entertainment System (MMES) with navigation.
Driver Assistance
AWD Control:
Super All-Wheel Control (S-AWC) with driver-selectable modes (Tarmac, Gravel, Snow).
Transmission Modes Sst:
Sport and Normal modes for TC-SST, paddle shifters.
Connectivity
OBD Ii:
Standard OBD-II compliant for diagnostics and tuning.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Shorter intervals recommended for spirited driving or track use.
Engine Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed (more frequently in dusty conditions).
Spark Plugs:
Replace every 60,000 miles (96,000 km) (iridium type recommended).
Transmission Fluid Manual:
Inspect every 15,000 miles (24,000 km), replace as needed (or per manual recommendation, often 30,000-50,000 miles for performance).
Transmission Fluid Sst:
Replace every 30,000 miles (48,000 km) or 24 months.
Coolant:
Flush and replace every 30,000 miles (48,000 km) or 24 months.
Fluid Specifications
Engine Oil Capacity W Filter:
Approx. 5.0 US Quarts (4.7 Liters) (refer to manual for exact)
Engine Oil Viscosity:
0W-30, 5W-30, or 10W-30 (depending on climate, consult manual)
Coolant Type:
Mitsubishi Super Long Life Coolant (MS-9764) or equivalent (50/50 mix with distilled water)
Known Issues
Clutch Wear Sst:
TC-SST clutches can wear prematurely with aggressive driving or if cooling is compromised.
Turbocharger Issues:
Carbon buildup or bearing failure can occur if oil changes are neglected or if the turbo is overheated (e.g., no cool-down period after hard driving).
Acd Pump Failure:
The Active Center Differential (ACD) pump can fail over time, affecting AWD performance.
Engine Mounts:
Performance-oriented engine mounts can degrade and cause increased vibration.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) Lancer Evolution models.
Model Evolution
Introduction Of Evo X:
Marked a significant redesign, introducing the new 4B11T engine and the advanced S-AWC system.
Generation Designation:
Tenth generation (2007-2015)
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Sport Compact Awards:
Frequently lauded in enthusiast circles and awarded by automotive publications for its performance and handling.
Ratings
Driving Dynamics Reviews:
Consistently praised for its sharp steering, communicative chassis, and effective AWD system in contemporary reviews.
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