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Manual Coverage
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Systems
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Systems Covered:
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Engine (4G63), Drivetrain (AWD, AYC), Transmission, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body Panels, Interior Trim.
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Procedures
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Procedures Included:
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Routine Maintenance, Troubleshooting, Diagnostic Procedures, Component Removal and Installation, Engine Rebuilding, Transmission Overhaul, Brake System Repair, Electrical Circuit Diagnosis, Body Repair, Alignment Specifications.
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Depth
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Technical Depth:
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Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers detailed specifications, torque values, and step-by-step repair instructions.
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Diagnostics
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Diagnostic Tools Covered:
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Basic diagnostic procedures, OBD-I scanner procedures (if applicable to specific models/regions), multimeter use for electrical testing.
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Repair Procedures
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Engine Rebuild Details:
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Complete engine disassembly, inspection, component replacement, and reassembly instructions for the 4G63 engine.
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Suspension Component Replacement:
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Detailed instructions for replacing struts, springs, control arms, bushings, and related suspension components.
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Electrical System
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Wiring Diagrams Included:
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Comprehensive electrical schematics for all major systems.
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Bodywork
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Body Repair Procedures:
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Information on panel replacement, rust repair, dent removal, and body alignment.
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Engine Specifications
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Primary Engine
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Engine Code:
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4G63
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Engine Type:
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Inline-4, DOHC, 16-valve, Turbocharged
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Displacement:
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2.0 Liters (1997cc)
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Performance
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Horsepower:
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244 hp @ 6000 rpm
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Torque:
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255 lb-ft @ 3000 rpm
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Fuel System
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Fuel System:
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Electronic Fuel Injection (EFI)
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Fuel Type:
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Unleaded Premium Gasoline (91 Octane Recommended)
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Cooling System
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Coolant Capacity:
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Approximately 7.0 Liters (14.8 Pints)
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Lubrication
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Oil Capacity:
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Approximately 4.5 Liters (4.8 US Quarts) with filter change
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Recommended Oil Viscosity:
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10W-30 or 5W-30 (API SG or higher)
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Ignition System
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Ignition System Type:
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Distributorless Ignition System (DIS)
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Technology Features
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Infotainment
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Infotainment System:
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Basic AM/FM Radio with Cassette Player (optional CD player available on some trims).
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Driver Assistance
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Driver Assistance Features:
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Active Yaw Control (AYC), ABS.
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Connectivity
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Connectivity Options:
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None (no Bluetooth, USB, or other modern connectivity features).
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Performance Monitoring
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Gauge Cluster:
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Comprehensive analog gauges including tachometer, speedometer, boost gauge, oil pressure, coolant temperature, and fuel level.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first (severe use recommended).
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Air Filter Replacement Interval:
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Every 15,000 miles (24,000 km) or annually.
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Spark Plug Replacement Interval:
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Every 30,000 miles (48,000 km) (NGK BKR7E-11 recommended).
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Timing Belt Replacement Interval:
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Every 60,000 miles (96,000 km) or 4-5 years, whichever comes first.
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Fluid Specifications
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Brake Fluid Type:
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DOT 3 or DOT 4
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Power Steering Fluid Type:
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Dexron III ATF or equivalent
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Coolant Type:
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Ethylene Glycol based, typically a 50/50 mix with distilled water.
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Known Issues
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Common Issues:
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Timing belt failure, turbocharger wear, AYC system sensor issues, clutch wear, rust in wheel arches and sills, suspension component wear.
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Troubleshooting Guide Availability:
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Comprehensive troubleshooting sections within the manual.
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