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2007-2011 Mitsubishi Lancer Evolution 10 Service Repair Factory Manual (2007 2008 2009 2010 2011)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (Evo X) Generation: 10th Generation Production Years: 2007-2017 (Global), 2008-2015 (North America) Codes Chassis Code: CZ4A 👋 Introduction Market Position...
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2007-2011 Mitsubishi Lancer Evolution 10 Service Repair Factory Manual (2007 2008 2009 2010 2011)
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X (Evo X)
Generation:
10th Generation
Production Years:
2007-2017 (Global), 2008-2015 (North America)
Codes
Chassis Code:
CZ4A
👋 Introduction
Market Position
Market Position:
The Mitsubishi Lancer Evolution X (Evo X) occupies a niche within the performance sedan market, renowned for its rally-bred heritage, advanced all-wheel-drive system, and turbocharged four-cylinder engine. It competes with vehicles like the Subaru WRX STI, Ford Focus RS, and other potent performance compacts.
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Focus RS (later generations), VW Golf R.
Key Features
Defining Characteristics:
S-AWC (Super All-Wheel Control) with AYC/ACD, potent 4B11T MIVEC turbocharged engine, aggressive styling, high-performance suspension and braking systems, and a reputation for track and rally capability.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (primarily Japanese market specifications with adaptation for international markets where applicable)
Page Count
Estimated Page Count:
Extensive (electronic format implies comprehensive coverage, often exceeding 2000 pages when compiled)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English (translated from original Japanese)
Format
Format:
Electronic (likely PDF or similar digital format)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, intake system, engine control (ECU), emissions control.
Drivetrain Systems:
Transmission (manual and TC-SST SST), clutch, transfer case, driveshafts, differentials (front, rear, AYC/ACD).
Chassis Systems:
Suspension (front and rear), steering system, braking system (including ABS, EBD, ASC), wheels and tires.
Electrical Systems:
Power distribution, starting and charging system, lighting, instrumentation, audio system, HVAC controls, body electrical (windows, locks, mirrors), SRS (airbag) system, body control module (BCM).
Body And Interior:
Body structure, exterior panels, doors, hood, trunk, bumpers, interior trim, seats, safety restraints, climate control system.
Procedures Included
Maintenance Procedures:
Routine inspections, oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, brake pad/rotor replacement, tire rotation.
Diagnostic Procedures:
Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation and clearing, circuit testing, sensor testing, component testing.
Repair Procedures:
Engine overhaul, transmission rebuilds, suspension component replacement, brake system repair, electrical component diagnosis and replacement, body panel repair, interior component repair.
Adjustment And Calibration:
Wheel alignment, throttle body cleaning and adaptation, ACD/AYC system calibration, ignition timing adjustment (if applicable).
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, electrical schematics, component testing procedures, and diagnostic flowcharts.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Image Quality:
High-resolution, suitable for digital viewing and printing. Contains diagrams, illustrations, and photos.
Binding Type
Binding Type:
Not Applicable (Electronic Format)
Paper Type
Paper Type:
Not Applicable (Electronic Format)
Searchability
Text Searchability:
Yes (assuming a well-formatted PDF)
Zoom Capability
Zoom Functionality:
Yes (digital advantage allowing magnification of intricate diagrams and text)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged, intercooled, MIVEC (Mitsubishi Innovative Valve timing Electronic Control).
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower Usdm:
291 hp @ 6500 rpm (approx.)
Torque Usdm:
300 lb-ft @ 4400 rpm (approx.)
Horsepower Jdm Eu:
Up to 300+ hp depending on market and specific variant (e.g., GSR)
Torque Jdm Eu:
Up to 310+ lb-ft depending on market and specific variant
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with Electronic Throttle Control (ETC).
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECU Type:
Bosch or Mitsubishi proprietary ECU.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (e.g., RS trim)
Optional
Optional Transmission:
6-speed Twin-Clutch Sportronic Shift Transmission (TC-SST) with paddle shifters (available on GSR trim)
Features
S Awc Integration:
TC-SST integrates with S-AWC for optimized gear selection based on driving mode and conditions.
Fluid Specs
Manual Transmission Fluid:
API GL-4 SAE 75W-80 (or equivalent, consult manual for specific part numbers)
Tc Sst Transmission Fluid:
Diamond ATF SP-III or equivalent (specific to TC-SST, requires specialized fluid)
📐 Dimensions
Exterior
Length:
Approx. 4495 mm (177.0 in)
Width:
Approx. 1810 mm (71.3 in)
Height:
Approx. 1475 mm (58.1 in)
Wheelbase:
Approx. 2635 mm (103.7 in)
Weights
Curb Weight:
Approx. 1500-1550 kg (3307-3417 lbs) depending on transmission and trim
Gross Vehicle Weight Rating:
Consult specific vehicle's VIN plate
Wheels Tires
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Wheel Size:
18x8.5 inches (common for GSR), 17x8.0 inches (common for RS)
Standard Tire Size:
245/40R18 (common for GSR), 235/45R17 (common for RS)
🛡️ Safety Features
Ratings
NHTSA Rating:
Mixed ratings depending on year and specific tests. Generally good frontal and side impact performance, but rollover ratings can vary. Consult NHTSA for specific year data.
IIHS Rating:
Likely 'Good' in most categories for its era, but specific front-crash prevention tech may not be present. Consult IIHS for specific year data.
Active Features
Active Safety Features:
S-AWC (Super All-Wheel Control) with AYC (Active Yaw Control) and ACD (Active Center Differential), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ASC (Active Stability Control), Brake Assist.
Passive Features
Passive Safety Features:
Front airbags, front side airbags, side curtain airbags, front and rear crumple zones, energy-absorbing steering column, front seatbelt pretensioners and force limiters, LATCH child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Standard touchscreen infotainment system with CD/MP3 player, auxiliary input, and Bluetooth connectivity (optional). Higher trims may feature Rockford Fosgate audio system.
Driver Assistance
Driver Assistance Features:
Key driver assistance is centered around the S-AWC system, offering various modes (Tarmac, Gravel, Snow) to optimize handling. No advanced electronic driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist were standard on these models.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming, USB input (later models).
Performance Tech
Performance Monitoring:
Multi-function display in the instrument cluster showing real-time fuel economy, trip computer data, and potentially S-AWC system status.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe driving conditions), or 7,500 miles (12,000 km) or 12 months (normal driving conditions). Consult manual for specific usage.
Air Filter Replacement:
Inspect every 7,500 miles (12,000 km), replace as needed. Recommended replacement every 30,000 miles (48,000 km) or sooner if driven in dusty conditions.
Spark Plug Replacement:
Platinum/Iridium plugs typically 60,000-100,000 miles (96,000-160,000 km). Consult manual for specific plug type and interval.
Timing Belt Or Chain:
The 4B11T engine uses a timing chain, which is generally maintenance-free for the life of the engine. However, tensioners and guides should be inspected periodically.
Fluid Specifications
Engine Oil Capacity:
Approx. 5.5 US quarts (5.2 Liters) with filter change (consult manual for exact capacity).
Engine Oil Viscosity:
0W-20, 5W-30, or 10W-30 depending on ambient temperature (consult manual for specific recommendations).
Coolant Type:
Mitsubishi Super Long Life Coolant (MS-3) or equivalent (Pink).
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual for specific recommendation).
Known Issues
Engine Oil Consumption:
Some owners have reported higher than average oil consumption, especially during hard driving. Regular checks are advised.
Tc Sst Reliability:
The TC-SST transmission can be prone to issues if not maintained properly or if driven excessively hard without allowing it to cool. Fluid changes are critical.
Ayc Acd Pump Failure:
The hydraulic pump for the AYC/ACD system can fail over time, leading to loss of all-wheel-drive functionality or specific differential control. Diagnosis is required.
Exhuast Manifold Cracks:
Early models sometimes experienced cracks in the exhaust manifold due to heat cycling. Upgraded aftermarket manifolds are common.
Clutch Wear:
The clutch on manual transmission models can wear relatively quickly with aggressive driving or frequent launches.
📚 Vehicle History
Brand Heritage
Rally Heritage:
The Lancer Evolution lineage is deeply rooted in the World Rally Championship (WRC), where it achieved numerous championships and victories, building its reputation as a formidable performance car.
Model Evolution
Evo X Introduction:
Introduced in 2007 as the tenth generation, the Evo X marked a significant departure with a new chassis (GS platform), a new engine (4B11T), and a more sophisticated S-AWC system. It moved away from the iconic 4G63 engine of previous generations.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan.
Production End Global:
2017
Sales Trend:
While initially popular, sales declined towards the end of its life cycle due to market shifts and increasing competition. Its discontinuation marked the end of an era for Mitsubishi's flagship performance sedan.
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive media for its handling, all-wheel-drive dynamics, and raw performance. Often cited as a benchmark for affordable performance sedans during its production run.
Rally Recognition:
While the Evo X had success in motorsport, its WRC dominance was more associated with its predecessors. However, its performance in various national and international rally championships and track events is well-documented.
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