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Mitsubishi Lancer Evolution 10 2008-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Generation: 10th Generation (CZ4A) Codes Chassis Code: CZ4A Engine Code Primary: 4B11T 👋 Introduction Market Position Vehicle Segment: Performance Compact...
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Mitsubishi Lancer Evolution 10 2008-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Generation:
10th Generation (CZ4A)
Codes
Chassis Code:
CZ4A
Engine Code Primary:
4B11T
👋 Introduction
Market Position
Vehicle Segment:
Performance Compact Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, tuners, owners seeking in-depth repair and maintenance knowledge.
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart (lesser variant), Ford Focus RS (later models), Volkswagen Golf R (later models).
Key Features
Performance Focus:
The Lancer Evolution X is renowned for its turbocharged engine, advanced all-wheel-drive system (S-AWC), and agile handling, making it a legendary performance vehicle.
Manual Utility:
This service manual is essential for maintaining the complex performance systems of the Evo X, ensuring optimal operation and longevity.
📋 Manual Details
Coverage Areas
Model Years Covered:
2008, 2009, 2010
Regions Covered:
Global (specifications may vary by region; manual likely based on Japanese/North American specifications)
Page Count
Estimated Page Count:
Approximately 3500+ pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & SST)
Drivetrain:
All-Wheel Drive System (S-AWC), Differentials (Front, Center, Rear), Driveshafts, Axles
Chassis:
Suspension (Front & Rear), Steering System, Brake System (including ABS/EBD/Brake Assist)
Electrical:
Engine Control Module (ECM), Transmission Control Module (TCM), Body Control Module (BCM), Lighting, Audio System, HVAC Controls, Power Accessories, CAN Communication Network
Body And Interior:
Body Panels, Doors, Windows, Seats, Trim, Safety Restraints (Airbags, Seatbelts)
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Brake Fluid Flush, Coolant Flush
Repair:
Engine Overhaul, Turbocharger Rebuild, Transmission Repair, Suspension Component Replacement, Brake Caliper Service, Electrical Component Diagnosis and Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Electrical Schematics, Wiring Diagrams, Component Testing Procedures
Specifications And Tolerances:
Torque Specifications, Clearances, Fluid Capacities, Engine Compression Test Procedures, Alignment Specifications
Technical Depth
Depth:
Comprehensive: From basic fluid changes and inspections to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repair.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF. Likely contains scanned pages from original factory manuals or digitally generated documentation.
Printability:
Printable. Allows for printing individual sections or the entire manual for workshop use.
Binding Type
Binding Type Digital:
N/A (Digital PDF format)
Paper Type
Paper Type Digital:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
4B11T
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged & Intercooled
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower Range:
Approx. 291 hp @ 6500 rpm (USDM GSR)
Torque Range:
Approx. 300 lb-ft @ 3500 rpm (USDM GSR)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Sequential Multi-port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Cooling System
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent silicate-free, ethylene glycol-based antifreeze.
Lubrication System
Oil Type:
SAE 0W-20 Synthetic Engine Oil (meeting API SN or ILSAC GF-5 standards)
Oil Capacity W Filter:
Approx. 5.8 US quarts (5.5 liters)
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (GSR Trim)
Optional
Type:
6-Speed Twin-Clutch Sportronic Shift Transmission (TC-SST) (GSR Premium Trim & MR Trim)
Features
Tc Sst Features:
Lightning-fast shifts, manual mode with paddle shifters, selectable driving modes (Normal, Sport, Super Sport).
Fluid Specifications Manual
Gear Oil Type:
API GL-4 SAE 75W-85 Hypoid Gear Oil (Mitsubishi DiaQueen LSD Gear Oil Recommended)
Fluid Specifications Tc Sst
Transmission Fluid Type:
Mitsubishi DiaQueen SSTF-I Fluid or equivalent specialized dual-clutch transmission fluid.
📐 Dimensions
Exterior
Wheelbase:
104.2 inches (2645 mm)
Overall Length:
178.5 inches (4535 mm)
Overall Width:
70.2 inches (1785 mm)
Overall Height:
57.7 inches (1465 mm)
Weights
Curb Weight Manual:
Approx. 3,395 lbs (1540 kg) (GSR)
Curb Weight Tc Sst:
Approx. 3,461 lbs (1570 kg) (MR)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Offset:
ET +38 (OEM Enkei Wheels)
Tire Size Standard:
245/40R18
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for models tested)
IIHS Top Safety Pick:
Yes (for models tested, depending on year and specific options)
Active Features
Active Stability Control:
Active Stability Control (ASC)
Traction Control:
Active Traction Control (ATC)
Passive Features
Airbags:
Driver & Passenger Front Airbags, Side Impact Airbags, Curtain Airbags
Seatbelts:
3-Point ELR Front and Rear Seatbelts with Pretensioners and Force Limiters
Body Structure:
Reinforced Impact Safety Evolution (RISE) body structure
💡 Technology Features
Infotainment
Audio System:
Rockford-Fosgate premium audio system (optional on some trims), typically with CD player, MP3 capability, and auxiliary input.
Navigation:
Optional HDD-based or SD card-based navigation system with touch-screen interface.
Driver Assistance
Cruise Control:
Standard cruise control
Keyless Entry And Start:
Keyless Operation System (KOS) with push-button start (standard on most trims).
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity for phone calls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months (whichever comes first) under severe driving conditions, or 7,500 miles (12,000 km) or 12 months under normal conditions. Frequent spirited driving is considered severe.
Spark Plug Replacement:
Approx. 60,000 miles (96,000 km) for iridium plugs.
Timing Belt Replacement:
Not applicable (4B11T engine uses a timing chain).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 High-Performance Brake Fluid
Power Steering Fluid Type:
Mitsubishi DiaQueen PSF (Power Steering Fluid) or equivalent ATF Dexron III/Mercon.
Known Issues
Engine Oil Consumption:
Some early 4B11T engines may exhibit higher-than-average oil consumption, especially when driven hard. Regular oil level checks are crucial.
Tc Sst Reliability:
The TC-SST transmission, while advanced, can be sensitive to fluid degradation and requires strict adherence to fluid change intervals. Early units had some reliability concerns addressed by later revisions.
Clutch Wear Manual:
The clutch is a wear item, and aggressive driving can accelerate wear. Replacement is a common maintenance item for high-mileage or heavily used vehicles.
S Awc System:
The Super All-Wheel Control system is complex. Proper maintenance and adherence to tire size specifications are important for its longevity and correct operation.
Filter Part Numbers
Oil Filter Part Number Example:
Mitsubishi OEM: MZ690070; Aftermarket examples: FRAM PH10755, K&N HP-3001, Wix WL10010
Air Filter Part Number Example:
Mitsubishi OEM: MR993904; Aftermarket examples: K&N 33-2497, Fram CA10478
📚 Vehicle History
Brand Heritage
Motorsport Connection:
The Lancer Evolution line has deep roots in World Rally Championship (WRC) success, influencing its design and engineering for high performance.
Model Evolution
Generation Introduction:
The tenth generation (CZ4A) marked a significant departure with its new platform, turbocharged 4B11T engine, and advanced S-AWC system, moving away from the older 4G63 engine.
Production
Production Period:
October 2007 - August 2015 (for CZ4A chassis)
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Frequently lauded by automotive journalists and enthusiasts for its exceptional handling, performance, and advanced AWD system.
Ratings
Handling Performance Ranking:
Consistently ranked among the best-handling cars in its class by major automotive publications.
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