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2008 Mitsubishi Lancer Evolution 10 EVO X Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution 10 Model Nickname: EVO X Year: 2008 Codes Chassis Code: CZ4A 👋 Introduction Market Position Segment: Performance Sedan / Rally-Inspired Sport...
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2008 Mitsubishi Lancer Evolution 10 EVO X Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution 10
Model Nickname:
EVO X
Year:
2008
Codes
Chassis Code:
CZ4A
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally-Inspired Sport Compact
Target Audience:
Enthusiasts, DIY mechanics, professional technicians, owners seeking in-depth knowledge for maintenance and repair.
Competitive Analysis
Key Competitors 2008:
Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart, Ford Focus RS (international markets), Volkswagen Golf GTI.
Key Features
Vehicle Identity:
The 2008 Lancer Evolution X marked a significant generational leap, introducing the 'Global-P (Platinum)' platform, a more sophisticated Super All Wheel Control (S-AWC) system, and a powerful new engine.
Manual Value Proposition:
Provides the essential technical data and procedures equivalent to what Mitsubishi dealership technicians use, empowering owners to perform complex maintenance and repairs.
📋 Manual Details
Coverage Areas
General Coverage:
Complete repair and service for all 2008 Mitsubishi Lancer Evolution 10 (EVO X) models and engines.
Page Count
Estimated Page Count:
Over 2500 pages (typical for comprehensive service manuals of this era).
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF) - Searchable and printable.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, lubrication, cooling system, fuel system, ignition system, emission control systems, starting and charging system, turbocharger system.
Drivetrain:
Manual transmission (GSR), Automatic Twin-Clutch Sportronic Transmission (TC-SST - SST), transfer case, drive shafts, differentials (front, rear, ACD, AYC), clutch system.
Suspension Steering:
Front suspension (MacPherson strut, multi-link), rear suspension (multi-link), springs, shock absorbers, steering system (power steering), wheel alignment, wheel hub and bearing replacement.
Brakes:
Front and rear brake systems (Brembo calipers on GSR), brake pedal, master cylinder, brake booster, ABS, EBD, brake fluid specifications, rotor and pad replacement, parking brake.
Electrical Electronics:
Battery, charging system, starting system, lighting system (headlights, taillights, interior), instrumentation, wipers and washers, horn, power windows, power mirrors, central locking, immobilizer system, audio system, HVAC controls, SRS airbag system, ECU and sensor diagnostics, wiring diagrams.
Body Chassis:
Body panel repair and replacement, doors, hoods, trunk lid, bumpers, glass replacement, interior trim removal and installation, frame straightening, rust prevention and repair.
Procedures Included
Maintenance Routine:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush and refill, brake fluid replacement, transmission fluid change, differential fluid change, battery testing and replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, wiring diagram interpretation for electrical issues.
Repair Overhaul:
Detailed step-by-step instructions for engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilding, turbocharger replacement, and component-specific repairs.
Diagnostics:
On-Board Diagnostics (OBD-II) system, trouble codes (DTCs), sensor testing and calibration, ECU re-flashing and programming procedures.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full component disassembly and reassembly. Includes torque specifications, clearances, and service limits.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution scans suitable for clear printing of diagrams and text.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format) - Printable on standard paper.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Configuration:
Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower Hp:
291 hp @ 6500 rpm (US Spec)
Torque Lb-Ft:
300 lb-ft @ 3500 rpm (US Spec)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with Electronic Throttle Control (ETC).
Fuel Requirement:
Premium Unleaded Gasoline (91 Octane or higher recommended).
Engine Features
Valve Timing:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system on intake and exhaust camshafts.
Turbocharger:
MHI TD05H-15G turbocharger with intercooler.
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (GSR trim)
Optional
Type:
6-Speed Twin-Clutch Sportronic Transmission (TC-SST / SST) (GSR trim)
Features
AWD System:
Super All Wheel Control (S-AWC) with Active Center Differential (ACD), Active Yaw Control (AYC), and Active Stability Control (ASC).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (e.g., DiaQueen LSD Gear Oil) - Refer to manual for specific part numbers.
Sst Transmission Fluid:
Specialty ATF/DCT fluid - Refer to manual for specific part numbers (e.g., DiaQueen SSTF-1).
📐 Dimensions
Exterior
Length:
177.0 inches (4495 mm)
Width:
71.3 inches (1811 mm)
Height:
57.7 inches (1466 mm)
Wheelbase:
104.3 inches (2650 mm)
Weights
Curb Weight Manual:
Approx. 3450 lbs (1565 kg)
Curb Weight Sst:
Approx. 3510 lbs (1592 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (for applicable trims/years)
IIHS Top Safety Pick:
Yes (for applicable trims/years)
Active Features
Stability Control:
Active Stability Control (ASC) with Traction Control (TCL).
ABS:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags (front and rear).
Seatbelts:
Three-point seatbelts with pretensioners and force limiters for all seating positions, LATCH child seat anchor system.
💡 Technology Features
Infotainment
Audio System:
Rockford Fosgate premium audio system available on higher trims. CD/MP3 player, auxiliary input, optional navigation system.
Driver Assistance
Active Aero:
AYC (Active Yaw Control) and ACD (Active Center Differential) contribute to advanced handling and traction control.
Cruise Control:
Standard cruise control functionality.
Connectivity
Bluetooth:
Optional Bluetooth hands-free calling available on some trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (under severe driving conditions) or 7,500 miles (12,000 km) or 12 months (normal conditions). Refer to manual for exact schedule.
Spark Plug Replacement:
Approximately 60,000 miles (96,000 km) for iridium-tipped plugs (refer to manual for specific part numbers and gap).
Timing Belt Chain:
The 4B11T engine uses a timing chain, which generally does not require periodic replacement but should be inspected for wear or noise.
Fluid Specifications
Engine Oil:
API SN or higher, ILSAC GF-5 or higher, SAE 0W-30 or 5W-30 (Synthetic Recommended). Refer to manual for specific viscosity and capacity.
Coolant:
Long-life coolant, ethylene glycol-based, prediluted (50/50 mix). Refer to manual for specific type and capacity (e.g., DiaQueen Super Long Life Coolant).
Brake Fluid:
DOT 3 or DOT 4, SAE J1703 or FMVSS 116.
Known Issues
Icl Fuel Pump Failure:
Early models may experience fuel pump failures. Refer to any applicable Technical Service Bulletins (TSBs) in the manual.
Sst Transmission Issues:
Some SST transmissions can exhibit jerky shifting or clutch wear. Regular fluid changes are critical. Manual includes diagnostic procedures.
Engine Oil Consumption:
High-performance engines can consume oil. Regular checks are necessary. Manual provides oil consumption testing procedures.
📚 Vehicle History
Brand Heritage
Rally Roots:
The Lancer Evolution lineage is deeply rooted in Mitsubishi's extensive success in the World Rally Championship (WRC).
Model Evolution
Evolution X Introduction:
The tenth generation (CZ4A) introduced a radical redesign from its predecessors, moving to the Global-P platform shared with the standard Lancer, and featuring significantly updated technology.
Production
Production Period:
2007–2015 (CZ4A platform)
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently lauded by automotive publications for its sharp handling, powerful turbocharged engine, and advanced S-AWC system. Frequently appeared on 'Best Performance Cars' lists.
Ratings
Handling Dynamics:
Highly praised for its exceptional grip, steering feel, and on-track capabilities, a direct result of its rally heritage and sophisticated AWD system.
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