Mitsubishi Lancer Evolution 2 1994-1995 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution II Model Nickname: Evo II Body Style: 4-door Sedan Generation Generation Name: CE9A Codes Chassis Code: CE9A Engine Code: 4G63T (DOHC...

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标签: 1994 1995 Car Cars Lancer Evolution 2 Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution II

Model Nickname:

Evo II

Body Style:

4-door Sedan

Generation

Generation Name:

Codes

Chassis Code:

Engine Code:

4G63T (DOHC Turbocharged)

👋 Introduction

Market Position

Segment:

Performance Rally Homologation Special, compact sports sedan

Competitors:

Subaru Impreza WRX (GC8), Toyota Celica GT-Four, Ford Escort RS Cosworth

Competitive Analysis

Unique Selling Proposition:

Advanced AYC (Active Yaw Control) system, superior engine torque curve, rally-bred DNA

Key Features

Rally Heritage:

Developed directly from Mitsubishi's WRC program, homologated for Group A rallying

Performance Focus:

Aggressive styling, performance-oriented drivetrain, stiffened chassis

AWD System:

Full-time Four-Wheel Drive with Active Center Differential (ACD) and Active Yaw Control (AYC)

📋 Manual Details

Coverage Areas

Model Years Covered:

1994-1995

Regions Covered:

Global (primarily Japan Domestic Market specifications)

Page Count

Estimated Page Count:

High (indicative of a comprehensive factory service manual, likely 800+ pages)

Manual Type

Manual Type:

Full Service Repair Manual

Manual Classification:

Factory Service Manual (FSM) equivalent

Language

Language:

English (translated from original Japanese)

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, diagnostics, tuning, lubrication, cooling, fuel injection, ignition, turbocharging system

Transmission:

Manual transmission (Type-RS), clutch, gearbox overhaul, driveline, differentials (front, center viscous coupling, rear)

Suspension:

Front MacPherson strut, rear multi-link, shock absorbers, springs, bushings, alignment specifications

Brakes:

Front Brembo 4-piston calipers, rear 2-piston calipers, ABS system (Bosch), brake fluid specifications, bleeding procedures, rotor/pad replacement

Steering:

Power assisted rack and pinion, steering column, tie rod ends, steering fluid

Electrical:

Wiring diagrams, component locations, starting system, charging system, lighting, instrument cluster, ECU pinouts, sensor diagnostics

Bodywork:

Body panel removal/installation, interior trim, glass replacement, chassis structure, corrosion prevention

HVAC:

Air conditioning system, heater core, blower motor, refrigerant types and capacities

Fuel System:

Fuel tank, fuel pump, fuel filter, injectors, fuel pressure regulator

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug service, coolant flush, brake pad/rotor service, differential fluid change

Diagnostics:

Troubleshooting charts, error code interpretation (OBD-I era), component testing procedures, symptom-based diagnostics

Repair:

Engine component rebuild, transmission overhaul, suspension component replacement, turbocharger repair/replacement, brake system overhaul

Installation:

Component installation guides, torque specifications for critical fasteners

Technical Depth

Depth Level:

Comprehensive: from routine maintenance to complete engine and transmission rebuilds

Diagnostic Tools:

Coverage for basic diagnostic tools and multimeter usage

Special Tools:

References to specific Mitsubishi special tools where applicable

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable, allowing for quick navigation

Print Quality

Image Clarity:

High (typical for professionally scanned or created digital manuals)

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4G63T DOHC 16-valve Inline-4

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.5:1

Performance

Horsepower:

260 PS (approx. 256 hp) @ 6000 rpm

Torque:

30.7 kg-m (approx. 222 lb-ft) @ 3000 rpm

Redline:

7,500 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Injection

Turbocharger:

Mitsubishi TD05H-16G (or similar variant) twin-scroll turbocharger with intercooler

Fuel Type:

Premium Unleaded Gasoline (95-98 RON)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual (Type-RS)

Optional

Optional Transmission:

None offered for Evolution II

Features

Gear Ratios 1St:

3.083

Gear Ratios 2Nd:

2.056

Gear Ratios 3Rd:

1.389

Gear Ratios 4Th:

1.034

Gear Ratios 5Th:

0.767

Final Drive Ratio:

4.562

Clutch Type:

Hydraulic, multi-plate, Twin-plate clutch (specific to RS model)

Drivetrain:

Full-time 4WD with Active Center Differential (ACD) and Active Yaw Control (AYC)

📐 Dimensions

Exterior

Length:

4,375 mm (172.2 in)

Width:

1,770 mm (69.7 in)

Height:

1,400 mm (55.1 in)

Wheelbase:

2,600 mm (102.4 in)

Front Track:

1,510 mm (59.4 in)

Rear Track:

1,505 mm (59.3 in)

Weights

Curb Weight:

1,400 kg (3,086 lbs)

Gross Vehicle Weight Rating:

Approx. 1,700 kg (3,748 lbs)

Wheels Tires

Wheel Size:

16 x 7.0 inches (standard)

Bolt Pattern:

5x114.3 mm

Tire Size:

205/50 R16 (standard)

🛡️ Safety Features

Ratings

NHTSA Rating:

Not officially rated by NHTSA for this period.

Euro Ncap Rating:

Not applicable for this model year and market.

Active Features

Standard Bosch ABS (4-channel, 4-sensor) with EBD (Electronic Brakeforce Distribution)

AWD Features:

ACD (Active Center Differential), AYC (Active Yaw Control) for enhanced traction and cornering stability

Passive Features

Airbags:

Driver's airbag (standard on some markets/later production), passenger airbag (optional/market dependent)

Seatbelts:

3-point front seatbelts with pretensioners, 3-point rear seatbelts

Chassis Reinforcement:

Reinforced chassis and body structure for rally homologation requirements

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player, optional CD player (market dependent)

Instrument Cluster:

Analog gauges with boost gauge, oil temperature gauge, revised for performance feedback

Driver Assistance

Traction Control:

Integrated within AWD system (ACD/AYC)

Standard 4-channel ABS

Connectivity

Connectivity Features:

None (basic analog systems)

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 km (3,100 miles) or 6 months, whichever comes first (severe use)

Oil Filter Replacement:

With every oil change

Air Filter Replacement:

Every 15,000 km (9,300 miles) or 12 months

Spark Plug Replacement:

Every 30,000 km (18,600 miles) (use of iridium or platinum plugs recommended)

Coolant Flush:

Every 2 years or 40,000 km (24,850 miles)

Transmission Fluid Change:

Every 40,000 km (24,850 miles) or 24 months

Differential Fluid Change:

Every 40,000 km (24,850 miles) or 24 months

Timing Belt Replacement:

Every 90,000 km (56,000 miles) or 72 months (critical component)

Fluid Specifications

Engine Oil:

API SG/SH, SAE 10W-30 or 10W-40 (check manual for climate specific recommendations)

Coolant:

Mitsubishi Genuine Long Life Coolant (LLC) or equivalent ethylene glycol-based coolant (50/50 mix with distilled water)

Transmission Fluid:

API GL-4, SAE 75W-85 or 75W-90 (for manual transmission)

Differential Fluid:

API GL-5, SAE 80W-90 (for front and rear differentials)

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Dexron II or equivalent ATF

Known Issues

Engine:

Head gasket failure (under sustained high load/heat), oil consumption, turbocharger wear, weak piston ring lands (on heavily modified engines)

Transmission:

Worn synchros (especially 2nd and 5th gear), clutch wear, AYC pump failure

Suspension:

Worn bushings, shock absorber degradation, cracked strut mounts

Electrical:

Corrosion on connectors, ECU failure (especially capacitor leakage on earlier ECUs)

📚 Vehicle History

Brand Heritage

Rally Success:

Mitsubishi's strong WRC heritage, building on the success of the Galant VR-4

Model Evolution

Evolution Series:

Second generation of the iconic Lancer Evolution series

Evolution I Vs Ii:

Improvements over Evo I included revised engine management, stronger gearbox, larger turbocharger, and updated AYC system

Production

Production Years:

1994-1995

Production Volume:

Limited production, estimated around 5,000 units

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Motorsport Achievements:

FIA World Rally Championship homologation, numerous rally victories worldwide in its era

Automotive Press:

Consistently praised by automotive media for its handling, performance, and rally-bred capabilities

Ratings

Performance Metrics:

0-60 mph: approx. 4.9-5.2 seconds (manufacturer claims vary)