Mitsubishi Lancer Evolution 8 Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII Common Name: Evo 8 Codes Chassis Code: CT9A 👋 Introduction Market Position Positioning: Performance icon in the compact sports sedan...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution VIII

Common Name:

Evo 8

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

Performance icon in the compact sports sedan segment, renowned for its rally-bred technology and driving dynamics.

Competitive Analysis

Competitors:

Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VII, Mitsubishi Lancer Evolution IX, Ford Focus RS, Volkswagen Golf R.

Key Features

Rally Heritage:

Directly influenced by Mitsubishi's World Rally Championship (WRC) success, featuring advanced all-wheel-drive and turbocharged technology.

Performance Focus:

Designed for high-performance driving, offering exceptional grip, handling, and acceleration.

Tuning Potential:

Widely recognized for its robust platform and extensive aftermarket support, making it a popular choice for tuning enthusiasts.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Manual / Service Manual

Language:

English

Format:

Digital Download (Likely PDF)

Page Count:

Extensive (Typically 1000+ pages for a full workshop manual)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Turbocharger System

Drivetrain:

Manual Transmission (Getrag 6-speed), Transfer Case, Front Differential, Rear Differential (Active), Drive Shafts, Axles

Chassis:

Suspension (Front MacPherson Strut, Rear Multi-Link), Steering System (Power Assisted Rack and Pinion), Brakes (Front Brembo 4-piston, Rear Brembo 2-piston, ABS, EBD), Wheels and Tires

Electrical:

Engine Control Module (ECM), Body Control Module (BCM), Lighting System, Instrument Panel, Audio System, HVAC Controls, Power Accessories, Wiring Diagrams, Fuses and Relays

Body And Interior:

Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Restraint Systems (Airbags)

Procedures Included

Maintenance:

Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Belt Inspections

Diagnostics:

Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Component Testing

Repair:

Component Removal and Installation, Rebuilding Procedures (Engine, Transmission), Bodywork Repair, Electrical Component Repair

Adjustments:

Wheel Alignment, Clutch Adjustment, Parking Brake Adjustment

Technical Depth

Depth:

Comprehensive (Covers routine maintenance to full engine/transmission rebuilds, including diagnostic procedures and detailed diagrams)

📊 Manual Specifications

File Format

File Format:

Searchability:

Searchable text content for easy information retrieval

Print Quality:

High-resolution, printable pages with clear illustrations and diagrams

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Completeness

Completeness:

Complete workshop manual covering all factory specifications and procedures

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T (DOHC 16-valve Inline-4)

Displacement:

2.0 Liters (1997 cc)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Performance

Horsepower:

271 hp @ 6500 RPM (US Spec)

Torque:

273 lb-ft @ 3500 RPM (US Spec)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI) with Electronic Throttle Control

Turbocharger:

MHI TD05H-16G (or similar variant) with intercooler

Recommended Fuel:

Premium Unleaded Gasoline (91+ Octane)

🔧 Transmission

Standard

Transmission Type:

Getrag 6-Speed Manual Transmission

Clutch Type:

Hydraulic, Single Dry Plate

Optional

Optional Transmission:

N/A (Manual transmission was standard for Evo VIII)

Features

AWD System:

Super Active Yaw Control (AYC) and Active Center Differential (ACD)

📐 Dimensions

Exterior

Length:

4490 mm (176.8 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2629 mm (103.5 in)

Front Track:

1510 mm (59.4 in)

Rear Track:

1505 mm (59.3 in)

Weights

Curb Weight:

Approximately 1400 kg (3086 lbs)

Gross Vehicle Weight Rating:

1810 kg (3990 lbs)

🛡️ Safety Features

Ratings

NHTSA Rating:

Not specifically rated in all categories due to its niche performance focus, but generally considered robust.

Active Features

Anti-lock Braking System (ABS)

Electronic Brakeforce Distribution (EBD)

Traction Control:

Active Traction Control (ATC)

Passive Features

Airbags:

Driver and Front Passenger Airbags

Seatbelts:

3-point Inertial Reel Seatbelts with Pretensioners

Body Structure:

Reinforced body structure for increased rigidity and crash protection.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with an amplifier. Some models may have premium audio options.

Instrument Cluster:

Performance-oriented instrument cluster with analog gauges, including a prominent tachometer and boost gauge.

Driver Assistance

Ayc System:

Super Active Yaw Control (AYC) electronically controls torque distribution to the rear wheels for enhanced cornering stability.

Acd System:

Active Center Differential (ACD) automatically adjusts the front-to-rear torque split based on road conditions and acceleration.

Connectivity

Connectivity Features:

Limited by modern standards; typically includes basic radio and CD connectivity. Aftermarket solutions are common for Bluetooth and USB integration.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions. (Consult manual for exact recommendations)

Spark Plug Replacement:

Approximately 30,000 - 60,000 miles (depending on plug type, iridium recommended).

Timing Belt Replacement:

Every 60,000 - 100,000 miles or 5-7 years. (CRITICAL for 4G63T - catastrophic failure if it breaks)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 10W-30 (API SG/SH/SJ or ACEA A3/B3/B4). Consider synthetic for high performance.

Engine Oil Capacity:

4.5 Liters (4.8 US Quarts) with filter

Coolant Type:

Genuine Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors)

Transmission Fluid Type:

API GL-4 SAE 75W-90 (Synthetic recommended for Getrag 6-speed)

Transfer Case Fluid Type:

API GL-4 SAE 75W-90 (Synthetic recommended)

Rear Differential Fluid Type:

API GL-5 SAE 75W-90 (Hypoid gear oil, limited slip additive may be required for AYC differential)

Known Issues

Engine Lifespan:

The 4G63T is robust but requires diligent maintenance, especially regarding timing belt replacement and oil changes to prevent bearing failure or turbo issues.

Clutch Wear:

Aggressive driving can lead to premature clutch wear.

Suspension Bushings:

Original rubber bushings can degrade over time, leading to reduced handling precision.

Rust:

Common rust points include wheel arches, rocker panels, and the subframe, especially in areas with salt exposure.

Turbo Failure:

Lack of proper warm-up/cool-down cycles or poor oil maintenance can lead to turbocharger failure.

📚 Vehicle History

Brand Heritage

Motorsport Connection:

Mitsubishi has a rich history in motorsport, particularly in the World Rally Championship (WRC), with the Lancer Evolution being its flagship rally car for the road.

Model Evolution

Evolution Line:

The Evo VIII (CT9A) is the eighth generation of the Lancer Evolution series, introduced in 2003. It evolved from the Evo VII with significant mechanical and aesthetic updates.

Production

Production Years:

2003-2005

Manufacturing Location:

Japan

Key Variants:

GSR, RS (Ralliart Sport), MR Edition (GSR with Bilstein suspension and Enkei wheels)

🏆 Awards & Recognition

Recognitions

Performance Awards:

Consistently praised by automotive journalists and enthusiasts for its exceptional handling, acceleration, and performance-to-price ratio.

Tuning Community Acclaim:

Highly regarded within the tuning community for its robust 4G63T engine and adaptable chassis, making it a popular platform for modification and motorsports.