Mitsubishi Lancer Evolution 9 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Code: CT9A Model Generation: Eighth Generation (CT9A) Codes Platform: DOHC Intercooled Turbocharged Inline-4 👋 Introduction Market Position Vehicle Type:...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IX

Model Code:

Model Generation:

Eighth Generation (CT9A)

Codes

Platform:

DOHC Intercooled Turbocharged Inline-4

👋 Introduction

Market Position

Vehicle Type:

Performance Sedan / Rally Homologation Special

Target Audience:

Enthusiasts, performance drivers, tuners, and owners seeking in-depth technical knowledge.

Competitive Analysis

Key Competitors:

Subaru Impreza WRX STI, Mitsubishi Lancer (standard variants), other performance AWD sedans of the era.

Key Features

Powertrain Highlight:

Iconic 4G63T MIVEC engine, Super All-Wheel Control (S-AWC) system.

Aerodynamics:

Aggressive body kit including front bumper, side skirts, rear spoiler, and vortex generators.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital Download (PDF)

Page Count

Estimated Page Count:

1500+

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication, cooling.

Engine Performance:

Turbocharger system, intercooler, fuel injection, ignition system, emissions control.

Transmission Manual:

Clutch system, gear selection, gearbox internal components, shift linkage.

Transmission Drivetrain:

Transfer case, center differential, rear differential, driveshafts, axles, wheel hubs.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, sway bars, bushings.

Steering:

Power steering system, steering rack, column, tie rods.

Brakes:

Brake system hydraulics, ABS, EBD, brake calipers, rotors, pads, parking brake.

Electrical System:

Battery, charging system, starter, lighting, accessories, fuses, relays.

ECU Controls:

Engine Control Unit (ECU) functions, diagnostic trouble codes (DTCs), sensor inputs, actuator outputs.

Body Exterior:

Body panels, doors, hood, trunk, bumpers, spoilers, aerodynamic components.

Body Interior:

Dashboard, seats, trim panels, HVAC controls, airbags.

Procedures Included

Preventative Maintenance:

Scheduled maintenance intervals, fluid changes, filter replacements, belt inspections.

Diagnostic Troubleshooting:

Step-by-step troubleshooting guides for various symptoms, diagnostic flowcharts.

Engine Repair:

Engine overhaul procedures, component replacement, timing belt/chain replacement, turbocharger servicing.

Transmission Repair:

Clutch replacement, gearbox overhaul, differential servicing.

Brake System Repair:

Brake pad/rotor replacement, caliper servicing, bleeding procedures, ABS component replacement.

Electrical Diagnostics:

Wiring diagrams, component testing, troubleshooting electrical faults.

Suspension Alignment:

Alignment specifications, adjustment procedures.

Body Repair:

Panel replacement, alignment, minor dent repair procedures.

Torque Specifications:

Detailed torque values for all critical fasteners.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics)

Diagnostic Capability:

Advanced, including ECU data interpretation and component testing.

📊 Manual Specifications

File Format

Digital Format:

Portable Document Format (PDF)

Searchability:

Fully searchable text content

Printability:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution diagrams and illustrations

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T MIVEC

Engine Type:

Inline-4, DOHC, 16-valve, turbocharged and intercooled

Displacement:

2.0 Liters (1997 cc)

Performance

Horsepower Usdm:

286 hp @ 6500 rpm

Torque Usdm:

289 lb-ft @ 3500 rpm

Compression Ratio:

8.8:1

Turbocharger Model:

MHI TD05HRA-15G6-10.5T

Redline:

7000 rpm

Fuel System

Fuel Type:

Unleaded Premium Gasoline (91 octane or higher recommended)

Fuel Delivery:

Electronic Fuel Injection (EFI) with high-flow injectors

Fuel Pump Capacity:

High-flow electric fuel pump

Fluid Capacity

Engine Oil Capacity:

4.5 US quarts (4.3 liters) with filter

Fluid Specifications

Engine Oil Recommendation:

5W-30 Synthetic

🔧 Transmission

Standard

Transmission Type:

6-Speed Manual Transmission (Getrag MS053)

Optional

Transmission Type:

N/A (Only Manual offered for Evolution IX)

Features

All Wheel Drive:

Mitsubishi Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC) and Active Center Differential (ACD).

Fluid Capacity

Manual Transmission Fluid Capacity:

2.1 US quarts (2.0 liters)

Transfer Case Fluid Capacity:

0.6 US quarts (0.58 liters)

Rear Differential Fluid Capacity:

1.1 US quarts (1.05 liters)

Fluid Specifications

Manual Transmission Fluid Recommendation:

API GL-4 or GL-5, SAE 75W-90

Transfer Case Fluid Recommendation:

API GL-5, SAE 75W-90

Rear Differential Fluid Recommendation:

API GL-5, SAE 80W-90

📐 Dimensions

Exterior

Length:

177.0 inches (4495 mm)

Width:

69.1 inches (1755 mm)

Height:

57.7 inches (1465 mm)

Wheelbase:

103.3 inches (2624 mm)

Track Width Front:

59.4 inches (1509 mm)

Track Width Rear:

59.3 inches (1506 mm)

Ground Clearance:

5.1 inches (130 mm)

Weights

Curb Weight:

3274 lbs (1485 kg) (approx.)

Gross Vehicle Weight Rating:

4343 lbs (1970 kg) (approx.)

Cargo

Trunk Capacity:

11.7 cu ft (331 liters)

Wheels Tires

Standard Wheel Size:

17 x 8.5 inches

Standard Tire Size:

235/45R17

Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Wheel Offset:

+38 mm (typical)

🛡️ Safety Features

Ratings

NHTSA Rollover Rating:

4/5 stars (estimated based on generation)

IIHS Ratings:

Good in frontal offset (estimated based on generation)

Active Features

Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)

Traction Control:

Active Traction Control (ATC) and Active Stability Control (ASC)

AWD System:

Super All-Wheel Control (S-AWC) with multiple driver-selectable modes (Tarmac, Gravel, Snow).

Passive Features

Airbags:

Driver and front passenger airbags, optional side airbags.

Seatbelts:

3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts.

Body Structure:

Reinforced chassis and body structure for enhanced crash protection.

💡 Technology Features

Infotainment

Audio System:

Premium Rockford Fosgate audio system with CD player and subwoofer (optional/standard on certain trims).

Display:

Digital clock and multi-information display in the dashboard.

Driver Assistance

AWD Control Modes:

S-AWC system offering distinct performance characteristics for different road surfaces.

Connectivity

Cruise Control:

Standard cruise control system.

Keyless Entry:

Remote keyless entry system.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles (6,000 km) or 3 months, whichever comes first (under severe driving conditions, recommended)

Engine Air Filter Replacement:

Every 15,000 miles (24,000 km)

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km)

Spark Plug Replacement:

Every 30,000 miles (48,000 km) (platinum/iridium)

Timing Belt Replacement:

Every 60,000 miles (96,000 km) or 4 years (critical item, severe duty often necessitates sooner)

Fluid Specifications

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent silicate-free, extended-life antifreeze.

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Mitsubishi Genuine Power Steering Fluid or Dexron III/Mercon compatible ATF.

Known Issues

Engine Bearing Wear:

Rod bearing wear is a known potential issue, especially with aggressive tuning or insufficient oil maintenance.

Clutch Wear:

Clutch components can wear faster under aggressive driving conditions.

Turbo Charger Reliability:

While generally robust, proper maintenance and avoiding heat soak are crucial for turbo longevity.

Rust Corrosion:

Common for vehicles of this age, particularly in areas exposed to salt and moisture (fender lips, rocker panels, subframes).

Ayc Pump Failure:

The Active Yaw Control pump can be a failure point, leading to dashboard warning lights.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Japan

Motorsport Legacy:

Deep roots in World Rally Championship (WRC), contributing to the Lancer Evolution's performance DNA.

Model Evolution

Evolution Series Origin:

Began as a homologation special for Group A rally racing in the early 1990s.

Ninth Generation Introduction:

Introduced in 2005 for the 2006 model year, evolving from the eighth generation.

Key Evolution Ix Enhancements:

Updated MIVEC cylinder head for the 4G63 engine, larger turbocharger, revised suspension geometry, Super Active Yaw Control (S-AYC).

Production

Production Period:

2005-2007 (for the Evolution IX generation)

Production Locations:

Mizushima Plant, Kurashiki, Okayama, Japan.

🏆 Awards & Recognition

Recognitions

Car And Driver Award:

Car and Driver's 10Best list multiple times (for prior generations, setting the benchmark).

Motorsport Accolades:

The Lancer Evolution platform consistently won rallies and championships, solidifying its performance reputation.