Mitsubishi Lancer Evolution IX Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Code: CT9A Generation Generation Name: Eighth Generation (CT9A) Generation Years: 2005-2007 Codes Chassis Code: CT9A Engine Code Primary: 4G63T...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IX

Model Code:

Generation

Generation Name:

Eighth Generation (CT9A)

Generation Years:

2005-2007

Codes

Chassis Code:

Engine Code Primary:

4G63T (MIVEC)

👋 Introduction

Market Position

Segment:

Performance Compact Sedan / Rally Homologation Special

Target Audience:

Enthusiasts, tuners, track day participants, performance driving community

Competitive Analysis

Key Competitors:

Subaru Impreza WRX STI, Ford Focus RS, Volkswagen Golf R

Key Features

Performance Focus:

Renowned for its turbocharged engine, all-wheel-drive system, and sophisticated handling dynamics

Rally Heritage:

Directly derived from Mitsubishi's World Rally Championship (WRC) dominance

Manual Benefit:

Essential resource for maintaining the peak performance and longevity of the Evo IX

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive factory service and repair

Page Count

Page Count:

Approximately 1500+

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions, turbocharger, intercooler

Transmission:

Manual Transmission (Getrag 6-speed), Transfer Case, Drive Shafts, Differentials (Front, Rear ACD/AYC)

Drivetrain:

All-Wheel Drive System (ACD/AYC), Drivetrain components and operation

Suspension:

Front and Rear Suspension, Steering System, Power Steering

Brakes:

Brake System (ABS, EBD, Brembo calipers), Parking Brake

Electrical:

Body Electrical, Powertrain Control Module (PCM), Engine Control Unit (ECU), Wiring Diagrams, Lighting, Instruments, Audio System

Body:

Body Exterior, Interior Trim, Doors, Windows, Seats, HVAC (Heating, Ventilation, Air Conditioning)

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, belt inspection/replacement

Repair:

Component removal, installation, overhaul, and replacement procedures

Diagnostics:

Troubleshooting charts, diagnostic trouble codes (DTCs), symptom analysis, electrical diagnostics

Specifications:

Torque specifications, clearances, dimensions, fluid capacities, electrical resistance values

Technical Depth

Depth Level:

Expert-level, suitable for professional technicians and advanced DIYers

Diagnostic Capability:

Detailed diagnostic trees, circuit diagrams, and fault code explanations

Rebuild Procedures:

Comprehensive engine and transmission rebuild procedures

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text content

Image Quality:

High-resolution diagrams and illustrations

Print Quality

Printable:

Printable pages

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve

Engine Name:

4G63T MIVEC

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Performance

Horsepower Ps Jpdm:

280 PS @ 6500 rpm

Horsepower Bhp Usdm:

271 bhp @ 6500 rpm

Torque Nm Jpdm:

343 Nm @ 3500 rpm

Torque Lb-Ft Usdm:

255 lb-ft @ 3500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Port Injection

Fuel Type:

Premium Unleaded Gasoline (91 AKI or higher recommended)

Turbocharger Model:

MHI TD05HR-16G6-10.5T (Billete wheel variant on some markets)

Intercooler Type:

Front-mounted, air-to-air

🔧 Transmission

Standard

Transmission Type:

6-speed Manual Transmission

Transmission Manufacturer:

Getrag (Type G)

Optional

Optional Transmission:

None (Manual transmission was standard)

Features

Drivetrain Layout:

All-Wheel Drive (AWD) with Active Center Differential (ACD) and Active Yaw Control (AYC)

Differential Type Front:

Helical Limited-Slip Differential (LSD)

Differential Type Rear:

Mechanical Limited-Slip Differential (LSD)

Transfer Case:

Mechanical with ACD unit

📐 Dimensions

Exterior

Length:

4490 mm (176.8 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2625 mm (103.3 in)

Track Width Front:

1500 mm (59.1 in)

Track Width Rear:

1505 mm (59.3 in)

Weights

Curb Weight:

1400-1440 kg (3086-3175 lbs) depending on market/spec

Gross Vehicle Weight:

Approx. 1900 kg (4189 lbs)

Fuel Tank Capacity:

50 Liters (13.2 US gal)

🛡️ Safety Features

Ratings

NHTSA Rating:

Not officially rated by NHTSA in the US market for this specific model year, but general Lancer models from this era performed reasonably well. Focus on structural integrity and specific Evo IX safety features.

Active Features

Traction Control:

Yes (Switchable)

Electronic Stability Control:

No (Traction control is the primary stability aid)

Yes (4-channel ABS)

Yes (Electronic Brakeforce Distribution)

Active Center Differential (Manages torque split between front and rear axles)

Active Yaw Control (Manages torque distribution between left and right rear wheels for enhanced cornering)

Passive Features

Airbags:

Driver and Front Passenger Airbags

Seatbelts:

3-point front and rear seatbelts with pretensioners

Chassis Construction:

Reinforced unibody chassis with strategically placed structural bracing

Crumple Zones:

Front and rear crumple zones designed for energy absorption

💡 Technology Features

Infotainment

Infotainment System:

Factory radio with CD player, AM/FM tuner, and potentially an auxiliary input. Aftermarket head units are common.

Speaker System:

Standard speaker setup, often with options for premium sound systems depending on trim.

Driver Assistance

Cruise Control:

Climate Control:

Manual or Automatic Climate Control (depending on trim)

Connectivity

Bluetooth:

Not standard from factory; typically added via aftermarket solutions.

Usb Port:

Not standard from factory; typically added via aftermarket solutions.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, especially under spirited driving conditions

Air Filter Replacement:

Every 15,000-30,000 miles (25,000-50,000 km) or as needed based on condition

Spark Plug Replacement:

Every 30,000-60,000 miles (50,000-100,000 km) depending on spark plug type (e.g., iridium)

Timing Belt Replacement:

Every 60,000-90,000 miles (100,000-150,000 km) or 5-7 years (critical component)

Fluid Specifications

Engine Oil Type:

Synthetic SAE 5W-30 or 5W-40 (API SN or ACEA A3/B4 recommended)

Engine Oil Capacity:

Approx. 4.5 Liters (4.8 US Quarts) with filter

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent (Ethylene Glycol based)

Transmission Fluid Type:

API GL-4 SAE 75W-90 Synthetic Gear Oil (for manual transmission)

Transfer Case Fluid Type:

API GL-5 SAE 75W-90 Synthetic Gear Oil

Rear Differential Fluid Type:

API GL-5 SAE 75W-90 Synthetic Gear Oil (may require specific LSD additive)

Brake Fluid Type:

DOT 3 or DOT 4 High-Temperature Brake Fluid

Power Steering Fluid Type:

Mitsubishi PSF or equivalent ATF Dexron III/Mercon

Known Issues

Engine Wear:

Potential for piston ring wear and cylinder bore scoring on high-mileage or poorly maintained examples. Regular oil changes with quality oil are crucial.

Turbocharger:

Turbocharger seals can wear, leading to oil consumption and smoke. Proper cool-down procedures are essential.

Clutch Wear:

Clutches can wear prematurely with aggressive driving or abuse. Clutch actuation system can sometimes develop leaks.

Acd Pump Failure:

The ACD pump and its associated sensors can fail over time, affecting the AWD system's performance. Diagnostic codes often accompany this.

Suspected Misses:

Can occur due to ignition system issues (coils, plugs), fuel delivery problems, or vacuum leaks.

Rust Corrosion:

As with many Japanese cars of this era, underbody rust and corrosion can be an issue, especially in regions with harsh winters and road salt.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation

Brand Focus:

Known for its 4x4 technology, rally racing heritage, and performance-oriented vehicles

Model Evolution

Lancerevolution Origin:

Developed as a homologation special for Group A racing in the World Rally Championship (WRC)

Evolution Series Development:

Each generation built upon the previous, incorporating technological advancements from motorsport

Evolution Ix Key Advancements:

Introduction of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) to the 4G63 engine, revised turbocharger, revised ACD/AYC system, and often larger Brembo brakes.

Production

Production Period:

2005-2007

Production Location:

Mizushima Plant, Kurashiki, Okayama, Japan

Limited Editions:

Various special editions like MR (Mitsubishi Racing), SE (Special Edition), RS (Rally Sport) variants with specific tuning and equipment

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

Widely praised by automotive journalists for its exceptional handling, AWD traction, and rally-bred performance capabilities.

Track Day Favorite:

Consistently ranked among the top enthusiast cars for track day use and spirited driving.

Tuning Potential:

Highly regarded in the tuning community for its robust engine and drivetrain, offering significant performance upgrade potential.