Mitsubishi LANCER EVOLUTION VII Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Code: CT9A Generation Generation Name: VII Codes Chassis Code: CT9A 👋 Introduction Market Position Segment: Performance Compact Sedan /...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution VII

Model Code:

Generation

Generation Name:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Performance Compact Sedan / Rally-Bred Sport Sedan

Heritage:

Iconic model in the World Rally Championship (WRC) history, known for its motorsport pedigree.

Competitive Analysis

Key Competitors:

Subaru Impreza WRX STI, Ford Focus RS, Subaru Impreza WRX, Mitsubishi Lancer (standard models).

Key Features

Performance Focus:

Engineered for high-performance driving and motorsport applications.

All Wheel Drive:

Advanced All-Wheel Drive (AWD) system with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC).

Turbocharged Engine:

Powerful turbocharged engine delivering significant horsepower and torque.

Motorsport Connection:

Direct lineage from rally-winning cars, incorporating motorsport-derived technology.

📋 Manual Details

Coverage Areas

All Models Covered:

All Engines Covered:

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Complete Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, emission control, cooling system, lubrication system, engine management, turbocharger system.

Drivetrain:

Clutch, transmission (manual and automatic), transfer case, propeller shaft, drive shafts, differential, Super Active Yaw Control (S-AYC).

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, anti-roll bars, bushings, wheel alignment.

Brakes:

Brake system hydraulics, disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pad and rotor replacement, brake fluid bleeding.

Steering:

Power steering system, steering column, steering rack, tie rods, steering angle sensor.

Electrical:

Battery, charging system, starting system, lighting system, instrumentation, wipers, horn, power windows, central locking, ECU (Engine Control Unit) and other electronic modules.

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant service, climate control unit.

Body:

Exterior body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, mirrors.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting procedures, wiring diagrams.

Procedures Included

Maintenance:

Routine checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement.

Repair:

Engine component overhaul, transmission rebuild, suspension and steering component replacement, brake system repair, electrical component repair, bodywork repair.

Troubleshooting:

Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, component testing procedures.

Disassembly Assembly:

Detailed step-by-step instructions for removing, inspecting, repairing, and reassembling all major vehicle components and systems.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system tracing.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Printability:

Printable pages

Print Quality

Image Resolution:

High resolution for clear diagrams and illustrations

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled.

Displacement:

2.0 Liters (1997 cc)

Bore X Stroke:

85.0 mm x 88.0 mm

Performance

Horsepower Ps:

280 PS (276 hp; 206 kW) at 6500 rpm (Japan/Europe specification)

Torque Nm:

373 Nm (275 lb-ft) at 3500 rpm (Japan/Europe specification)

Redline:

7500 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (98 RON recommended)

Engine Management

Mitsubishi Engine Control Unit (ECU)

🔧 Transmission

Standard

Type:

Getrag 6-speed Manual Transmission

Optional

Type:

None offered for Evolution VII

Features

Active Center Differential (ACD) with driver-selectable modes (Gravel, Tarmac, Snow)

S Ayc:

Super Active Yaw Control (S-AYC) for enhanced cornering stability and torque vectoring.

Fluid Type

Manual Transmission Fluid:

API GL-3/GL-4, SAE 75W-90 (Refer to manual for specific Mitsubishi specification)

📐 Dimensions

Exterior

Length:

4435 mm (174.6 in)

Width:

1770 mm (69.7 in)

Height:

1415 mm (55.7 in)

Wheelbase:

2625 mm (103.3 in)

Front Track:

1500 mm (59.1 in)

Rear Track:

1490 mm (58.7 in)

Weights

Curb Weight:

Approx. 1450 kg (3197 lbs)

Gross Vehicle Weight Rating:

Refer to vehicle placard

🛡️ Safety Features

Ratings

Jncsa Rating:

5-star rating for crashworthiness (Japan New Car Assessment Program)

Active Features

Anti-lock Braking System (ABS)

Electronic Brakeforce Distribution (EBD)

Active Center Differential (ACD) for traction management.

S Ayc:

Super Active Yaw Control (S-AYC) for stability and handling.

Passive Features

Airbags:

Driver and front passenger airbags (standard)

Seatbelts:

3-point seatbelts with pretensioners and load limiters.

Body Structure:

Reinforced safety cell with crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD stereo with 6-speaker system. Optional upgrades available.

Climate Control:

Manual or automatic climate control (depending on trim level).

Driver Assistance

Acd Modes:

Driver-selectable AWD modes (Tarmac, Gravel, Snow) managed by the ACD.

S Ayc System:

Active torque vectoring through the rear differential for enhanced cornering performance.

Connectivity

Wiring Diagrams:

Detailed wiring diagrams for all electrical systems are included in the manual.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first (under severe driving conditions, as recommended for performance vehicles).

Engine Oil Filter:

Replace with every oil change.

Air Filter:

Inspect every 10,000 km (6,000 miles), replace as needed or every 20,000 km (12,000 miles).

Spark Plugs:

Replace every 40,000 km (24,000 miles) (high-performance plugs).

Coolant:

Replace every 2 years or 40,000 km (24,000 miles).

Brake Fluid:

Replace every 2 years or 40,000 km (24,000 miles).

Transmission Fluid:

Inspect every 20,000 km (12,000 miles), replace every 40,000 km (24,000 miles) for manual transmission.

Fluid Specifications

Engine Oil:

5W-30 Synthetic (or 10W-40 Synthetic for hotter climates/hard driving). Refer to manual for specific Mitsubishi MN186381 or equivalent.

Coolant:

Mitsubishi Super Long Life Coolant (LLC) (Green) or equivalent ethylene glycol-based coolant.

Brake Fluid:

DOT 3 or DOT 4 Brake Fluid.

Power Steering Fluid:

Dexron III ATF or equivalent.

Known Issues

Headgasket:

The 4G63 engine, while robust, can be prone to head gasket failures under extreme heat or boost if not properly maintained or tuned.

Acd Pump:

The ACD pump can fail over time due to corrosion or wear, leading to loss of AWD functionality.

Clutch:

Heavy-duty nature of the vehicle can lead to accelerated clutch wear with aggressive driving.

Turbocharger:

Regular oil changes are critical to the longevity of the turbocharger; oil starvation or contamination can lead to failure.

📚 Vehicle History

Brand Heritage

Motorsport Legacy:

Mitsubishi has a storied history in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution achieved immense success.

Model Evolution

Previous Generations:

The Evolution VII followed the highly successful Evolution VI, building upon its performance and technology.

Key Advancements Vii:

Introduction of the Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) were significant technological upgrades over the previous generation.

Production

Production Years:

2001-2003

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Motorsport Dominance:

The Lancer Evolution platform is globally recognized for its success in the World Rally Championship (WRC) and other motorsport disciplines.

Ratings

Performance Reviews:

Consistently received high praise from automotive journalists for its handling, performance, and rally-bred capabilities.