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Mitsubishi Lancer Evolution VII (Evo 7) Workshop Service Repair Manual 2001-2003 (3 800+ Pages 106MB Searchable Indexed iPad-ready)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Nickname: Evo 7 Codes Chassis Code: CT9A Generation Generation: VII Production Years: 2001-2003 👋 Introduction Market Position Market Segment:...
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Mitsubishi Lancer Evolution VII (Evo 7) Workshop Service Repair Manual 2001-2003 (3 800+ Pages 106MB Searchable Indexed iPad-ready)
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VII
Model Nickname:
Evo 7
Codes
Chassis Code:
CT9A
Generation
Generation:
VII
Production Years:
2001-2003
👋 Introduction
Market Position
Market Segment:
Performance Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, performance drivers, tuners, and mechanics specializing in rally-bred vehicles
Competitive Analysis
Primary Competitors:
Subaru Impreza WRX STI, Lancia Delta Integrale, Ford Focus RS
Key Features
Rally Heritage:
Directly based on the WRC-winning Lancer Evolution platform
Performance Focus:
Engineered for high performance, handling, and driver engagement
Advanced AWD:
Features Active Center Differential (ACD) and Active Yaw Control (AYC) for superior traction and cornering
📋 Manual Details
Coverage Areas
Market Focus:
Global (primary focus on JDM and export markets for Evo VII)
Page Count
Page Count:
3800+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (likely translated from Japanese Factory Service Manual)
Format
Format:
Searchable PDF
Digital Features:
Indexed, iPad-ready
📖 Manual Coverage
Systems Covered
Engine:
Full coverage including diagnosis, repair, and overhaul of 4G63T engine
Transmission:
Manual Transmission (GSR models), Automatic Transmission (RS, RS-II models if applicable to the specific manual) repair and service
Drivetrain:
All-Wheel Drive System (AYC, ACD, Super AYC), differentials, driveshafts, and hubs
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, and alignment specifications
Brakes:
Hydraulic brake system, ABS, brake lines, calipers, rotors, and parking brake
Steering:
Power steering system, steering rack, and column
Electrical:
Full electrical system diagnosis, wiring diagrams, ECU, sensors, lighting, audio, and power accessories
Bodywork:
Body panels, doors, interior trim, glass, and structural components
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Fuel System:
Fuel tank, pump, injectors, and emissions control systems
Cooling System:
Radiator, water pump, thermostat, and cooling fans
Procedures Included
Maintenance:
Regular scheduled maintenance, fluid changes, filter replacements, spark plugs, and belts
Troubleshooting:
Diagnostic procedures for all systems, symptom-based troubleshooting guides
Repair:
Detailed step-by-step repair instructions for all major components and systems
Overhaul:
Engine and transmission rebuilding procedures
Diagnostics:
On-Board Diagnostics (OBD-II) information, diagnostic trouble codes (DTCs), and scan tool usage
Wiring:
Comprehensive electrical wiring diagrams for all circuits
Technical Depth
Depth Of Information:
Expert-level technical detail suitable for professional mechanics and advanced DIY enthusiasts
Specification Detail:
Includes torque specifications, clearances, fluid types, and electrical resistance values
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
File Size:
106MB
Print Quality
Searchability:
Fully searchable text
Printability:
Printable pages
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
DOHC 16-valve inline-4, turbocharged and intercooled
Displacement:
2.0 Liters (1997cc)
Performance
Horsepower:
280 PS (276 hp; 206 kW) - Japanese Domestic Market (JDM) official rating; export markets may vary slightly
Torque:
373 Nm (275 lb-ft) - JDM official rating
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-point fuel injection
Fuel Type:
Premium Unleaded Gasoline (95 RON / 91 AKI or higher)
Engine Management
ECU:
Engine Control Unit (ECU) with specific tuning for rally performance
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (standard on GSR, optional on RS)
Optional
Transmission Type:
4-speed Automatic Transmission (less common, often on base models or specific export markets)
Features
Clutch Type:
Hydraulically actuated, Single-plate, dry-type (manual)
Gear Ratios:
Specific gear ratios detailed in manual for optimal performance across all gears
Transmission Fluid:
Manual Transmission Fluid (MTF) type and capacity specified in manual (e.g., Diaqueen LSD Gear Oil)
📐 Dimensions
Exterior
Length:
4,360 mm (171.7 in)
Width:
1,770 mm (69.7 in)
Height:
1,445 mm (56.9 in)
Wheelbase:
2,600 mm (102.4 in)
Track Front:
1,515 mm (59.6 in)
Track Rear:
1,510 mm (59.4 in)
Weights
Curb Weight:
Approx. 1,400-1,450 kg (3,086-3,197 lb) depending on trim and options
Gross Weight:
N/A (specific GVWR would be in manual)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Safety ratings varied by market and testing agency; focus was on performance engineering)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Active Stability Control (ASC) or similar electronic stability program
Driver Aid:
Active Center Differential (ACD) and Active Yaw Control (AYC) contribute to stability and control
Passive Features
Airbags:
Driver and front passenger airbags standard
Seatbelts:
Three-point seatbelts with pre-tensioners
Chassis Structure:
Reinforced chassis for rally homologation and impact safety
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and speakers (upgrades common)
Dashboard Display:
Performance-oriented gauges including boost gauge, tachometer, and speed. ACD/AYC status indicator.
Driver Assistance
AWD Control:
Advanced electronic AWD systems (ACD/AYC) for optimized traction and handling
Connectivity
Connectivity Features:
Limited by modern standards; primarily focused on mechanical and performance systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km (3,000-5,000 miles) or 6 months, more frequent under spirited driving
Spark Plug Replacement:
Refer to manual; typically around 50,000-100,000 km (30,000-60,000 miles) depending on plug type
Timing Belt:
Critical; replace every 80,000-100,000 km (50,000-60,000 miles) or 5-7 years, including tensioner and idler pulleys
Fluid Specifications
Engine Oil:
Full Synthetic SAE 10W-40 or 5W-40 recommended (API SG/SH/SJ or higher); consult manual for specific viscosity and API rating
Coolant:
Ethylene glycol-based coolant (e.g., Mitsubishi Super Long Life Coolant) mixed 50/50 with distilled water
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
Mitsubishi Electric Power Steering Fluid or equivalent (Dexron III ATF is sometimes used, but check manual)
Known Issues
Engine:
Head gasket failure, piston ring wear (especially in highly modified engines), turbocharger issues if not maintained properly
Drivetrain:
AYC/ACD pump failure, differential wear under extreme use
Suspension:
Worn bushings, ball joints due to performance driving
📚 Vehicle History
Brand Heritage
Brand Reputation:
Mitsubishi has a strong heritage in motorsport, particularly in the World Rally Championship (WRC)
Model Evolution
Predecessors:
Lancer Evolution I-VI
Successors:
Lancer Evolution VIII, IX, X
Production
Manufacturing Location:
Japan
Production Volume:
Limited production, highly sought after by enthusiasts globally
🏆 Awards & Recognition
Recognitions
Motorsport Success:
Lancer Evolution platform is a multi-time World Rally Champion, influencing the production models' capabilities.
Ratings
Enthusiast Appreciation:
Highly acclaimed by automotive press and enthusiasts for its performance, handling, and driving dynamics.
Certifications
Homologation Status:
Built to homologate the Lancer Evolution for Group A rally racing.
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