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Mitsubishi Lancer Evolution 2010 X Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Model Variant: Evolution X (Lancer Evolution 10) Year: 2010 Codes Chassis Code: CZ4A 👋 Introduction Market Position Market Position: The Mitsubishi...
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Mitsubishi Lancer Evolution 2010 X Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution
Model Variant:
Evolution X (Lancer Evolution 10)
Year:
2010
Codes
Chassis Code:
CZ4A
👋 Introduction
Market Position
Market Position:
The Mitsubishi Lancer Evolution X (CZ4A) represents the pinnacle of rally-bred performance in a production sedan. Positioned as a high-performance, all-wheel-drive sports sedan, it competes with icons like the Subaru WRX STI and offers a distinct blend of advanced technology and raw driving dynamics.
Competitive Analysis
Competitive Analysis:
The Evolution X, particularly the 2010 model year, faced stiff competition. Its S-AWC (Super All-Wheel Control) system, turbocharged engine, and sophisticated chassis were key differentiators. This manual provides the depth required to maintain and repair such a complex performance vehicle, a necessity for owners who push its limits.
Key Features
Key Features:
The 2010 Evo X is known for its potent turbocharged engine, advanced S-AWC system with Active Yaw Control (AYC), MacPherson strut front suspension with a double-wishbone rear, Brembo braking system, and the availability of the lightning-fast TC-SST dual-clutch transmission. This manual is essential for understanding and servicing these complex systems.
📋 Manual Details
Coverage Areas
Coverage Areas:
Global (North American specifications primarily, with notes for other regions where applicable)
Page Count
Page Count:
~2000+ pages (typical for factory service manuals of this era and complexity)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF likely)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Starting System, Charging System, Clutch, Manual Transmission (GSR/RS), Twin-Clutch Sportronic Transmission (SST - TC-SST), Drive Shafts, Axles, Suspension (Front & Rear), Steering System, Brakes (ABS, EBD, ASC), Wheels, Tires, Body & Frame, Exterior Trim, Interior Trim, Climate Control System (HVAC), Electrical System (Wiring Diagrams, ECUs, Components), SRS (Airbag) System, Audio System, Lighting System, Instrumentation, Diagnostic Procedures, Maintenance Schedules, Specifications, Troubleshooting Guides
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Engine Overhaul, Transmission Rebuild (Manual & SST), Suspension Component Replacement, Brake System Servicing, Steering Rack Replacement, Electrical Component Diagnosis and Repair, HVAC System Servicing, Body Panel Repair and Replacement, Interior Component Disassembly and Reassembly, Diagnostic Trouble Code (DTC) Interpretation and Resolution, Software Updates (ECU/TC-SST), Wheel Alignment, Clutch System Bleeding and Replacement, EGR System Servicing, Turbocharger Inspection and Replacement
Technical Depth
Technical Depth:
Comprehensive; covers all aspects from basic fluid changes and filter replacements to complete engine and transmission rebuilds, advanced diagnostic procedures, and detailed electrical system troubleshooting. Includes torque specifications, special tool requirements, and step-by-step instructions.
📊 Manual Specifications
File Format
File Format:
PDF (Searchable Text, Bookmarked Chapters)
Print Quality
Print Quality:
High Resolution (Clear, legible illustrations and text)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
4B11T
Engine Type
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged, intercooled
Displacement
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio
Compression Ratio:
9.0:1
Performance Hp
Performance Hp:
291 hp @ 6500 rpm (USDM GSR)
Performance Torque
Performance Torque:
300 lb-ft @ 4400 rpm (USDM GSR)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI) with sequential injection, ECI-multi (Electronic Controlled Ignition)
Fuel Type
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Turbocharger
Turbocharger:
Mitsubishi TD05H-152G6-10.5 cm^2 (Garrett GT3076R variant for MR/SST models)
Engine Oil Capacity
Engine Oil Capacity:
5.5 US quarts (5.2 Liters) with filter change
Recommended Oil Viscosity
Recommended Oil Viscosity:
0W-30 or 5W-30 Synthetic
🔧 Transmission
Standard
Standard:
5-Speed Manual Transmission (RS models)
Optional
Optional:
6-Speed Twin-Clutch Sportronic Transmission (TC-SST) (GSR models)
Features Manual
Features Manual:
Heavy-duty construction, close-ratio gear sets, designed for high-torque applications.
Features Sst
Features Sst:
Dual-clutch, electro-hydraulic control, offering rapid and smooth gear changes in both automatic and manual modes (paddle shifters). Features multiple shift logic programs (Normal, Sport, Super Sport).
Transmission Fluid Capacity Manual
Transmission Fluid Capacity Manual:
Approximately 2.2 US quarts (2.1 Liters)
Transmission Fluid Capacity Sst
Transmission Fluid Capacity Sst:
Approximately 7.5 US quarts (7.1 Liters)
Recommended Transmission Fluid Manual
Recommended Transmission Fluid Manual:
Refer to Mitsubishi DiaQueen LSD Gear Oil GL-5 (specific viscosity based on temperature and LSD type)
Recommended Transmission Fluid Sst
Recommended Transmission Fluid Sst:
Mitsubishi DiaQueen SSTF-J3
📐 Dimensions
Exterior Length
Exterior Length:
177.0 inches (4495 mm)
Exterior Width
Exterior Width:
71.3 inches (1810 mm)
Exterior Height
Exterior Height:
58.3 inches (1480 mm)
Wheelbase
Wheelbase:
104.3 inches (2650 mm)
Front Track
Front Track:
61.2 inches (1555 mm)
Rear Track
Rear Track:
61.0 inches (1550 mm)
Curb Weight Manual
Curb Weight Manual:
3,373 lbs (1530 kg) (RS)
Curb Weight Sst
Curb Weight Sst:
3,459 lbs (1569 kg) (GSR)
Cargo Volume
Cargo Volume:
Approx. 10.0 cu ft (283 Liters)
Fuel Tank Capacity
Fuel Tank Capacity:
14.5 US gallons (55 Liters)
🛡️ Safety Features
Ratings Nhtsa
Ratings NHTSA:
5-Star Frontal Crash Test (Driver & Passenger), 4-Star Side-Impact Crash Test (Front & Rear Passenger), 3-Star Rollover Resistance (Estimated)
Active Features
Active Features:
Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC), Active Center Differential (ACD), Sport ABS with EBD (Electronic Brakeforce Distribution), Traction Control System (TCL), Active Stability Control (ASC), Hill Start Assist (HSA) (on some models/markets)
Passive Features
Passive Features:
Driver and front passenger airbags, front seat-mounted side airbags, side-curtain airbags, driver's knee airbag, anti-lock braking system (ABS), reinforced body structure (RISE - Reinforced Impact Safety Evolution), front and rear crumple zones, tire pressure monitoring system (TPMS)
Brake System
Brake System:
Front: Ventilated Disc, Rear: Ventilated Disc. Brembo 4-piston front calipers, 2-piston rear calipers (standard on GSR, optional on RS).
Wheel Bolt Pattern
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Tire Size
Standard Tire Size:
245/40R18 (GSR), 215/45R18 (RS - optional for 2010)
💡 Technology Features
Infotainment
Infotainment:
Rockford Fosgate premium audio system (optional on GSR), touchscreen display with navigation (optional), Bluetooth hands-free calling, USB/iPod integration.
Driver Assistance
Driver Assistance:
S-AWC system (core technological feature), cruise control, keyless entry and start, rain-sensing wipers, HID headlights.
Connectivity
Connectivity:
Bluetooth, USB port for audio devices and charging, auxiliary audio input.
🔧 Maintenance
Service Intervals Oil Change
Service Intervals Oil Change:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, especially under spirited driving conditions. (Refer to manual for precise intervals based on driving type)
Service Intervals Air Filter
Service Intervals Air Filter:
Every 15,000-30,000 miles (24,000-48,000 km) or 12-24 months, or more frequently if exposed to dusty conditions.
Service Intervals Spark Plugs
Service Intervals Spark Plugs:
Platinum: 60,000 miles (96,000 km); Iridium: 105,000 miles (168,000 km) (Check specific plug type for accurate interval)
Service Intervals Timing Belt Chain
Service Intervals Timing Belt Chain:
The 4B11T engine uses a timing chain, which generally does not require periodic replacement unless signs of wear or stretching are present.
Service Intervals Coolant Change
Service Intervals Coolant Change:
Every 30,000 miles (48,000 km) or 2 years (using long-life coolant).
Fluid Specifications Brake Fluid
Fluid Specifications Brake Fluid:
DOT 3 or DOT 4 (Check manual for specific recommendation, especially for track use where DOT 4 or higher is advised).
Fluid Specifications Power Steering Fluid
Fluid Specifications Power Steering Fluid:
Refer to Mitsubishi power steering fluid or an equivalent Dexron III ATF.
Known Issues Engine Sludge
Known Issues Engine Sludge:
Early 4B11T engines were susceptible to oil sludge formation due to short-trip driving and extended oil change intervals. Regular high-quality oil changes are critical. The manual will detail proper oil maintenance.
Known Issues Tc Sst Reliability
Known Issues Tc Sst Reliability:
The TC-SST transmission, while fast, has had documented issues with reliability, particularly concerning the internal clutches and hydraulic control unit. Proper fluid changes and adherence to the manual's maintenance procedures are paramount. This manual provides diagnostic and repair procedures for these issues.
Known Issues Ayc Pump
Known Issues Ayc Pump:
The AYC pump can be a failure point; the manual will cover its diagnostics and replacement.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a strong heritage in motorsport, particularly in the World Rally Championship (WRC), where the Lancer Evolution was a dominant force for many years, solidifying its reputation as a homologation special.
Model Evolution
Model Evolution:
The Lancer Evolution X (CZ4A) is the tenth generation, introduced in 2007. It marked a significant departure with its all-new platform and the introduction of the advanced S-AWC system and the option of the TC-SST gearbox. This generation moved away from the traditional box flares towards a more sculpted design.
Production
Production:
The CZ4A chassis was produced from 2007 to 2015. The 2010 model year represents a refinement of the initial launch models, with minor updates to features and tuning.
🏆 Awards & Recognition
Recognitions
Recognitions:
The Lancer Evolution has consistently received acclaim from automotive journalists for its performance, handling, and value proposition within the sports sedan segment. Specific awards vary by publication and region, but generally, it's recognized for its motorsport pedigree.
Ratings
Ratings:
Consistently rated highly in performance metrics, acceleration, braking, and all-wheel-drive capability by publications like Car and Driver, MotorTrend, and Evo Magazine.
Certifications
Certifications:
Emissions certifications compliant with relevant governmental standards for the model year and market of sale. Safety certifications confirmed through official crash test agencies (NHTSA, Euro NCAP).
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