Mitsubishi Lancer Evolution X Service Repair Manual 2008

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Year: 2008 👋 Introduction Market Position Positioning: High-performance rally-bred sedan, positioned as a homologation special and enthusiast-focused vehicle. Competitive Analysis...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution X

Year:

👋 Introduction

Market Position

Positioning:

High-performance rally-bred sedan, positioned as a homologation special and enthusiast-focused vehicle.

Competitive Analysis

Competitors:

Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII/IX (predecessors), Ford Focus RS, Volkswagen Golf R, Audi S3.

Key Features

Performance Features:

All-Wheel Control (S-AWC) system, potent turbocharged engine, advanced differentials (ACD/AYC), performance-tuned suspension and brakes.

Design Philosophy:

Rally-inspired aerodynamics, aggressive styling, driver-centric cockpit.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America (GSR, MR trims)

Secondary Coverage:

Global variants (specifications may vary slightly)

Page Count

Estimated Page Count:

Over 3000 pages (typical for comprehensive service manuals)

Manual Type

Type:

Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

4B11T (2.0L Turbocharged Inline-4), cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system

Engine Electrical:

Ignition system, fuel injection system, starting and charging system, engine control unit (ECU) and sensors (MAP, MAF, O2, etc.)

Transmission Manual:

6-speed New Car Transmission (NCT), clutch, gearbox, final drive, differential

Transmission Automated Manual:

6-speed TC-SST (Twin-Clutch Sportronic Shift Transmission) - for MR trim, control unit, hydraulic system, clutch packs, mechatronics

Drivetrain:

All-Wheel Control (S-AWC) system, ACD (Active Center Differential), AYC (Active Yaw Control), rear differential, driveshafts, propeller shaft

Suspension:

Front MacPherson strut, rear multi-link, coil springs, shock absorbers, stabilizer bars, bushings, alignment specifications

Steering:

Power assisted rack and pinion, steering column, linkages, steering angle sensor

Brakes:

Front Brembo 6-piston calipers, rear Brembo 4-piston calipers, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures

Electrical Body:

Lighting system, power windows, door locks, mirrors, wipers, horn, interior lighting, body control module (BCM)

Electrical Chassis:

Fuse boxes, relays, wiring diagrams, connectors, grounds

Climate Control:

HVAC system, A/C compressor, refrigerant, heater core, evaporator, blower motor, climate control unit

Infotainment:

Audio system, navigation system (if equipped), display unit, antenna, speakers

Safety Systems:

Airbags (SRS), seat belt pre-tensioners, impact sensors, airbag control module

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug changes, coolant flushes, brake fluid replacement, drive belt inspection/replacement

Diagnostics:

Troubleshooting guides, DTC (Diagnostic Trouble Code) explanations, component testing procedures, sensor data analysis

Repair Procedures:

Engine rebuild, transmission overhaul, suspension component replacement, brake caliper servicing, turbocharger repair/replacement, body panel repair/replacement

Electrical Diagnostics:

Wiring diagram interpretation, circuit testing, module diagnosis and replacement

Body And Trim:

Interior and exterior trim removal/installation, bumper replacement, panel alignment

Special Tools:

Identification and usage of specialized tools required for specific repairs

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced diagnostics)

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (typically highly searchable text within the PDF)

Print Quality

Quality:

High-resolution scans, clear diagrams and text

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4B11T

Engine Type:

2.0L (1998cc) DOHC MIVEC turbocharged inline-4

Performance

Horsepower:

Approx. 291 hp @ 6500 rpm (USDM GSR/MR)

Torque:

Approx. 300 lb-ft @ 3500 rpm (USDM GSR/MR)

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

9.5:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Sequential Port Injection

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Turbocharger

Turbo Spec:

Mitsubishi TD05H-152G6-10.5CM2 turbocharger with intercooler

🔧 Transmission

Standard

Type:

6-speed Manual Transmission (for GSR)

Optional

Type:

6-speed Twin-Clutch Sportronic Shift Transmission (TC-SST) (for MR)

Features

Tc Sst Modes:

Normal, Sport, Super Sport

Manual Gear Ratios:

Detailed in manual, specific ratios vary by market and trim.

Fluid Specs

Manual Transmission Fluid:

API GL-4, SAE 75W-80 (e.g., Diaqueen Super Multi Gear Oil LSD)

Tc Sst Fluid:

Specific Dual Clutch Transmission Fluid, Diaqueen SSTF-1

📐 Dimensions

Exterior

Length:

Approx. 179.5 inches (4560 mm)

Width:

Approx. 71.3 inches (1810 mm)

Height:

Approx. 57.7 inches (1465 mm)

Wheelbase:

Approx. 104.3 inches (2650 mm)

Front Track:

Approx. 61.0 inches (1550 mm)

Rear Track:

Approx. 60.8 inches (1545 mm)

Weights

Curb Weight:

Approx. 3400-3500 lbs (1540-1590 kg) depending on trim and transmission

Gross Vehicle Weight Rating:

Refer to vehicle placard

Cargo

Trunk Volume:

Approx. 10.2 cubic feet (288 liters)

Wheels Tires

Wheel Size:

18 x 8.5 inches (standard), 18 x 8.5 inches (optional Enkei)

Tire Size:

245/40R18

Bolt Pattern:

5x114.3 mm

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-star

NHTSA Side Impact:

5-star

NHTSA Rollover:

4-star

Active Features

Standard (with EBD)

Traction Control:

Standard (ASC/TCL)

Electronic Stability Control:

Standard (Active Stability Control - ASC)

Awc System:

Standard (S-AWC with ACD and AYC)

Passive Features

Airbags Front:

Dual front airbags

Airbags Side:

Front side-impact airbags

Airbags Curtain:

Side-curtain airbags (front and rear)

Seatbelts:

3-point with pre-tensioners and force limiters

💡 Technology Features

Infotainment

Head Unit:

Rockford Fosgate premium audio system (optional), standard Mitsubishi Multi Entertainment System (MMES).

Navigation:

Optional DVD-based or HDD-based navigation system.

Driver Assistance

Cruise Control:

Standard

Keyless Entry Start:

Standard on MR, optional on GSR (Keyless Operation System - KOS).

Connectivity

Bluetooth:

Optional Bluetooth hands-free and audio streaming.

Driver Interface

Acd Control:

Driver-selectable modes for the ACD system (Tarmac, Gravel, Snow).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 6 months, whichever comes first (under severe driving conditions), or 7,500 miles / 12 months (under normal conditions). Refer to manual for precise details.

Engine Air Filter:

Inspect every 7,500 miles, replace as needed. Replace every 15,000 miles or annually.

Cabin Air Filter:

Replace every 15,000 miles or annually.

Spark Plugs:

Platinum: 60,000 miles. Iridium: 100,000 miles. (Refer to manual for specific type for 2008 model).

Brake Fluid Replacement:

Every 2 years or 30,000 miles.

Coolant Replacement:

First replacement at 60,000 miles or 4 years, then every 30,000 miles or 2 years thereafter.

Fluid Specifications

Engine Oil Type:

SAE 0W-30 or 5W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher). Specific recommendation for 4B11T often favors full synthetic.

Engine Oil Capacity:

Approx. 5.8 US quarts (5.5 liters) with filter change.

Coolant Type:

Mitsubishi Super Long Life Coolant (or equivalent), typically pink or red.

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific recommendation, DOT 4 often preferred for performance).

Known Issues

Engine Oil Consumption:

Some early 4B11T engines may exhibit higher than expected oil consumption, particularly under aggressive driving. Regular checks are advised.

Tc Sst Reliability:

While advanced, the TC-SST transmission can be sensitive to fluid changes and maintenance intervals. Overheating or aggressive use can lead to issues.

Acd Pump Failure:

The ACD pump, responsible for managing the center differential, can be a point of failure over time, leading to AWD system warnings.

Exhaust Manifold Cracks:

Early models could be prone to exhaust manifold cracks due to heat cycles. The manual will detail inspection procedures.

📚 Vehicle History

Brand Heritage

Rally Roots:

Direct lineage from Mitsubishi's WRC (World Rally Championship) victories, particularly with the Lancer Evolution series.

Model Evolution

Evolution X Introduction:

Introduced in 2007 (as a 2008 model year in many markets), representing a significant redesign from previous generations.

Platform:

Built on the Mitsubishi GS platform, shared with the standard Lancer.

Production

Manufacturing Location:

Japan

Production Years:

2007-2015 (for the Evolution X generation).

🏆 Awards & Recognition

Recognitions

Sport Compact Awards:

Consistently recognized by automotive media and enthusiasts for its performance and handling capabilities.

Automotive Journalism:

Praised by numerous publications for its rally-bred DNA and exceptional all-wheel-drive system.