Mitsubishi Lancer Evolution X Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Common Name: Evo X Body Style: 4-door Sedan Codes Chassis Code: CZ4A Engine Code Primary: 4B11T 👋 Introduction Market Position...

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution X

Common Name:

Evo X

Body Style:

4-door Sedan

Codes

Chassis Code:

Engine Code Primary:

4B11T

👋 Introduction

Market Position

Segment:

Performance Compact Sedan / Rally Homologation Special

Target Audience:

Enthusiast drivers, DIY mechanics, performance tuning shops.

Competitive Analysis

Key Competitors:

Subaru WRX STI, Mitsubishi Lancer (non-Evo variants), Ford Focus RS (later years).

Key Features

Performance Focus:

Designed for high performance, handling, and rally-inspired capabilities.

All Wheel Drive:

Advanced Super All-Wheel Control (S-AWC) system.

Turbocharged Engine:

Powerful and tunable 4B11T MIVEC turbocharged inline-4.

Advanced Drivetrain:

Intelligent integration of ACD, AYC, and S-AWC for exceptional traction and cornering.

📋 Manual Details

Coverage Areas

Market Coverage:

Global (primarily North America, Europe, Japan)

Page Count

Estimated Page Count:

2000+

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full overhaul, diagnostics, repair procedures for 4B11T engine.

Engine Management:

ECU, sensors, actuators, fuel injection, ignition systems.

Drivetrain:

SST (Sport Shift Transmission - Twin Clutch SST), manual transmission, ACD (Active Center Differential), AYC (Active Yaw Control), transfer case, propeller shaft, drive shafts.

Suspension:

Front MacPherson struts, rear multi-link suspension, springs, dampers, control arms, wheel bearings.

Brakes:

Brembo brake system (front 6-piston, rear 4-piston), ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), hydraulic systems.

Steering:

Power assisted rack and pinion, steering column, alignment specifications.

Electrical:

Wiring diagrams, starter, alternator, battery, lighting, body control module (BCM), power distribution.

HVAC:

Air conditioning system, heater, ventilation, climate control.

Body:

Body structure, panels, doors, windows, exterior trim, interior trim, sound deadening.

Chassis:

Frame, subframes, mounting points, corrosion protection.

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid checks, spark plug replacement, belt replacement, brake pad/rotor replacement.

Diagnostics:

Troubleshooting guides for all major systems, DTC (Diagnostic Trouble Code) lookup and interpretation, sensor testing.

Repair:

Component removal, installation, overhaul, and adjustment procedures for all covered systems.

Disassembly Assembly:

Detailed step-by-step instructions for major component disassembly and reassembly.

Torque Specifications:

Comprehensive list of torque values for critical fasteners.

Wiring Diagrams:

High-quality, detailed wiring diagrams for all electrical systems.

Technical Depth

Depth:

Expert-level, covering everything from routine maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchable:

Printable:

Print Quality

Image Resolution:

High (suitable for detailed viewing of diagrams).

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4B11T

Configuration:

Inline 4-cylinder, DOHC, 16-valve, turbocharged with MIVEC.

Displacement:

2.0 Liters (1998 cc)

Bore X Stroke:

86.0 mm x 86.0 mm

Compression Ratio:

8.8:1

Performance

Horsepower Est:

291 hp @ 6500 rpm (varies by market)

Torque Est:

300 lb-ft @ 3500 rpm (varies by market)

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) with turbocharging.

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Lubrication

Oil Type Recommended:

SAE 0W-40 or 5W-30 Synthetic

Oil Capacity W Filter:

Approx. 4.8 Liters (5.1 US Quarts)

🔧 Transmission

Standard

Transmission Type:

6-speed Twin Clutch SST (Sport Shift Transmission)

Optional

Transmission Type:

6-speed Manual Transmission

Features

Clutch System:

Dual clutch setup for rapid gear changes in SST.

S-Awc Integration:

Intelligent integration with the Super All-Wheel Control system for optimal power distribution.

Fluid Specifications

Sst Fluid Type:

DiaQueen SSTF-III (or equivalent specified by manufacturer)

Manual Transmission Fluid:

API GL-4, SAE 75W-85 or 75W-90 (refer to manual for precise spec)

📐 Dimensions

Exterior

Length:

Approx. 4505 mm (177.4 in)

Width:

Approx. 1810 mm (71.3 in)

Height:

Approx. 1475 mm (58.1 in)

Wheelbase:

Approx. 2635 mm (103.7 in)

Front Track:

Approx. 1545 mm (60.8 in)

Rear Track:

Approx. 1540 mm (60.6 in)

Weights

Curb Weight Est:

Approx. 1500-1570 kg (3307-3461 lbs) depending on transmission and trim.

Cargo

Trunk Volume Est:

Approx. 10.1 cubic feet (0.286 m³)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

5-Star (for certain model years/configurations)

IIHS Ratings:

Good (in various categories for applicable tests)

Active Features

Active Stability Control:

Active Stability Control (ASC)

Traction Control:

Active Traction Control (ATC)

Anti-lock Braking System (ABS)

Electronic Brakeforce Distribution (EBD)

Passive Features

Airbags:

Front, side, and curtain airbags.

Seatbelts:

Pretensioner and force-limiter equipped seatbelts.

💡 Technology Features

Infotainment

Audio System:

Rockford Fosgate premium audio system available on higher trims.

Display:

Touchscreen infotainment system with navigation available on some models.

Driver Assistance

Cruise Control:

Standard cruise control.

Keyless Entry:

Keyless entry and push-button start.

Connectivity

Bluetooth:

Bluetooth hands-free calling and audio streaming available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 6 months (severe duty) / 7,500 miles or 12 months (normal duty), or per manual recommendation.

Air Filter Replacement:

Every 15,000 miles or 12 months.

Spark Plug Replacement:

Every 30,000 miles (Iridium type recommended).

Coolant Replacement:

Initial: 105,000 miles / 7 years. Subsequent: 52,500 miles / 4 years.

Timing Belt Chain:

4B11T uses a timing chain, which typically lasts the life of the engine but requires periodic inspection.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Dexron III/VI ATF or specific Mitsubishi power steering fluid.

Known Issues

Engine Reliability:

Generally robust, but requires diligent maintenance. Potential for head gasket issues under extreme tuning or overheating. Turbocharger longevity depends on maintenance and driving style.

Transmission Sst:

Can be sensitive to fluid quality and heat. Requires specific maintenance procedures. Some early models may have experienced clutch pack wear.

Acd Ayc Reliability:

These complex systems are generally reliable but can be affected by water ingress or electrical faults. Regular fluid changes are important.

📚 Vehicle History

Brand Heritage

Rally Roots:

Direct lineage from Mitsubishi's successful World Rally Championship (WRC) cars.

Model Evolution

Generation:

10th Generation Lancer Evolution.

Design Language:

Introduced a significant redesign from previous generations, adopting a more aggressive, angular styling.

Engine Transition:

First Evolution to feature an aluminum block engine (4B11T), replacing the cast-iron 4G63.

Production

Production Years:

2007-2015

Manufacturing Location:

Mizushima Plant, Kurashiki, Japan.

🏆 Awards & Recognition

Recognitions

Performance Awards:

Frequently praised by automotive journalists for its exceptional handling and performance characteristics. Often featured in 'best performance car' lists.