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Mitsubishi Legnum 2001-2003 Service Repair Workshop Manual

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Basic Information Identification Make: Mitsubishi Model: Legnum Model Variant: EC5W (GDI/Turbocharged) Year: 2001-2003 Generation Generation Code: EC/EA (Facelift) Codes Chassis Code: EC5W Platform: Mitsubishi Galant (E50/E60/E70/E80) platform Introduction Market Position...
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Mitsubishi Legnum 2001-2003 Service Repair Workshop Manual
Basic Information
Identification
Make: Mitsubishi
Model: Legnum
Model Variant: EC5W (GDI/Turbocharged)
Year: 2001-2003
Generation
Generation Code: EC/EA (Facelift)
Codes
Chassis Code: EC5W
Platform: Mitsubishi Galant (E50/E60/E70/E80) platform
Introduction
Market Position
Segment: Mid-size Station Wagon (Sport Wagon)
Key Selling Points: Performance (especially turbo models), AWD, practicality, distinctive styling
Competitive Analysis
Competitors: Subaru Legacy/Outback, Audi A4 Avant, BMW 3 Series Touring, Volvo V70
Key Features
Distinguishing Features: Available twin-turbo V6 engine, advanced AWD system with AYC, spacious interior, sporty handling for its class.
Manual Details
Coverage Areas
Covered Regions: Global (primarily Japan Domestic Market - JDM)
Page Count
Estimated Pages: Varies, typically 1000+ pages for comprehensive workshop manuals
Manual Type
Type: Service Repair Workshop Manual
Language
Language: English (Translation from original Japanese)
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: 2.5L V6 Twin Turbo (6A13TT), 2.4L GDI (4G64GDI)
Transmission: INVECS-II 4-speed Automatic, 5-speed Manual
Drivetrain: All-Wheel Drive (AWC) with Active Yaw Control (AYC)
Suspension: Front: MacPherson Strut, Rear: Multi-link
Brakes: Front: Ventilated Discs, Rear: Discs (ABS)
Steering: Power Assisted Rack and Pinion
Electrical: Wiring Diagrams, ECU, Sensors, Lighting, Ignition, Starting, Charging
Body: Body Panels, Doors, Windows, Seats, Trim, Exterior Lighting
Climate Control: HVAC System, Air Conditioning, Heating
Safety Systems: Airbags, Seatbelts, ABS
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks
Engine Repair: Engine overhaul, component replacement, timing belt replacement, turbocharger service
Transmission Repair: Automatic transmission service and overhaul, manual gearbox repair
Drivetrain Service: Driveshaft, differential, and transfer case maintenance and repair
Brake Service: Brake pad/shoe replacement, caliper service, bleeding, ABS system diagnostics
Suspension Repair: Shock absorber/strut replacement, bushing replacement, alignment procedures
Steering System Repair: Power steering pump, rack, and linkage service
Electrical Diagnostics: Troubleshooting starting/charging issues, sensor testing, ECU diagnosis
Bodywork Repair: Panel replacement, door adjustment, glass replacement
Climate Control Repair: AC system recharge, heater core replacement, blower motor service
Troubleshooting Guide: Diagnostic charts for common symptoms and fault codes
Technical Depth
Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
Manual Specifications
File Format
Compatibility: Compatible with most PDF readers and devices
Print Quality
Printability: Printable pages for physical use
Binding Type
Binding: N/A (Digital PDF)
Paper Type
Paper Quality: N/A (Digital PDF)
Searchability
Text Search: Searchable text for quick information retrieval
Engine Specifications
Primary Engine
Engine Code: 6A13TT (2.5L V6 Twin Turbo)
Displacement: 2498 cc (2.5 Liters)
Configuration: 60-degree V6
Aspiration: Twin-Turbocharged
Bore X Stroke: 75.0 mm x 77.0 mm
Compression Ratio: 8.5:1
Horsepower: 280 PS (276 hp; 206 kW) at 6000 rpm (JDM Spec)
Torque: 343 Nm (253 lb-ft) at 4000 rpm (JDM Spec)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Injection
Fuel Type: Unleaded Premium Gasoline (95 RON or higher recommended)
Engine Variant
Engine Code 2: 4G64GDI (2.4L GDI)
Displacement 2: 2384 cc (2.4 Liters)
Configuration 2: Inline 4-cylinder
Aspiration 2: Naturally Aspirated with Gasoline Direct Injection (GDI)
Horsepower 2: 165 PS (163 hp; 121 kW) at 5500 rpm
Torque 2: 221 Nm (163 lb-ft) at 4000 rpm
Transmission
Standard
Transmission Type: 4-speed INVECS-II Automatic with Sportronic
Optional
Transmission Type 2: 5-speed Manual Transmission
Features
AWD System: Advanced All-Wheel Control (AWC) with Active Yaw Control (AYC) for enhanced cornering stability
Fluid Specifications
Automatic Transmission Fluid: DIA Queen ATF-J2 or equivalent (check manual for specific PN)
Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for specific PN)
Transfer Case Fluid: DIA Queen Gear Oil LSD or equivalent (check manual for specific PN)
Rear Differential Fluid: DIA Queen Gear Oil LSD or equivalent (check manual for specific PN)
Dimensions
Exterior
Length: Approx. 4720 mm (185.8 in)
Width: Approx. 1770 mm (69.7 in)
Height: Approx. 1495 mm (58.9 in)
Wheelbase: Approx. 2750 mm (108.3 in)
Front Track: Approx. 1510 mm (59.4 in)
Rear Track: Approx. 1495 mm (58.9 in)
Weights
Curb Weight: Approx. 1500-1650 kg (3307-3638 lbs), depending on configuration
Gross Vehicle Weight: Approx. 1900 kg (4189 lbs)
Cargo
Cargo Volume: Generous for its class, specific figures vary
Safety Features
Ratings
Jncsa Crash Test: Likely achieved acceptable ratings for its era, specific official JNCAP data may vary.
Active Features
Active Stability Control: Active Yaw Control (AYC) on AWD models
Anti Lock Brakes: Standard Anti-lock Braking System (ABS)
Passive Features
Airbags: Driver and front passenger airbags, potentially side airbags in higher trims.
Seatbelts: 3-point seatbelts with pre-tensioners for front occupants.
Body Structure: Reinforced impact zones and safety cage construction.
Technology Features
Infotainment
Audio System: Factory fitted AM/FM/CD stereo with multiple speakers, often with premium sound options.
Display: Multi-information display in the dashboard for trip computer, fuel economy, and system warnings.
Driver Assistance
Cruise Control: Standard cruise control on many models.
Traction Control: Traction Control System (TCS) often integrated with the AYC system.
Connectivity
Original Connectivity: Limited by era, primarily focused on car-specific systems. Aftermarket head unit upgrades are common.
Maintenance
Service Intervals
Engine Oil Change: Every 7,500-10,000 km (4,500-6,000 miles) or 6-12 months, whichever comes first. (Consult manual for exact recommendation)
Oil Filter Replacement: With every oil change
Air Filter Replacement: Every 20,000-30,000 km (12,000-18,000 miles)
Spark Plug Replacement: Approx. 80,000-100,000 km (50,000-60,000 miles) for iridium/platinum plugs.
Timing Belt Replacement: Approx. 100,000 km (60,000 miles) or 5-7 years for the 6A13TT engine. (Crucial for this engine).
Fluid Specifications
Engine Oil: 5W-30 or 5W-40 Synthetic (API SN/SP, ACEA A3/B4) - Approx. 4.5L for V6 Twin Turbo
Coolant: Ethylene Glycol based coolant, 50/50 mix with distilled water. (Check manual for specific Mitsubishi PN)
Brake Fluid: DOT 3 or DOT 4
Known Issues
Turbocharger Wear: On the 6A13TT, turbocharger seals and wastegate actuators can wear over time, leading to boost leaks or reduced performance. Regular oil changes with quality oil are critical.
Ignitor Module: Failure of the ignitor module can cause misfires and rough running.
Active Yaw Control: AYC pump or sensors can fail, leading to dashboard warning lights and loss of yaw control functionality.
Exhaust Manifold Cracks: Cracks can develop in the exhaust manifolds of the 6A13TT engine due to heat cycling, leading to exhaust leaks and a distinctive ticking noise.
Gasket Leaks: Valve cover gaskets and intake manifold gaskets are known to leak oil over time.
Vehicle History
Brand Heritage
Parent Company: Mitsubishi Motors Corporation
Model Evolution
Predecessor: Mitsubishi Galant Sigma Wagon (less performance-oriented)
Sibling Model: Mitsubishi Galant Sedan (E50/E60/E70/E80 chassis)
Development Focus: Sporty styling, performance, and practicality within the mid-size segment.
Production
Production Start Year: 1996
Production End Year: 2002
Production Location: Japan
Facelift Year: 1998
Awards & Recognition
Recognitions
Popular Culture Impact: Gained a cult following among enthusiasts for its performance and unique styling, often featured in car tuning communities.
Ratings
Performance Handling Reviews: Praised by automotive journalists for its surprisingly agile handling and potent twin-turbo V6 engine, especially the AWD models.
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