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Mitsubishi Legnum 2001-2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Legnum Model Code: EC5W Generation Generation: Second Generation (CJ/CK/CM/CN/CP Series) Codes Platform: Mitsubishi Global Performance Platform (GPP) 👋 Introduction Market Position Market Segment:...
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Mitsubishi Legnum 2001-2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Legnum
Model Code:
EC5W
Generation
Generation:
Second Generation (CJ/CK/CM/CN/CP Series)
Codes
Platform:
Mitsubishi Global Performance Platform (GPP)
👋 Introduction
Market Position
Market Segment:
Mid-size station wagon/estate, often performance-oriented.
Competitive Analysis
Competitors:
Subaru Legacy (GT-B/GT-VDC variants), Nissan Stagea, Toyota Mark II Blit, potentially European estates like Audi Avant and BMW Touring in certain markets.
Key Features
Unique Selling Points:
Powerful V6 engines (6A13TT), advanced AWD system, sporty styling, spacious interior, often equipped with premium features.
Target Audience
Target Audience:
Enthusiasts seeking a practical yet powerful and capable vehicle, families valuing performance and utility.
📋 Manual Details
Coverage Areas
Coverage Years:
2001, 2002, 2003
Market Coverage:
Primarily Japan (JDM), potentially some export markets
Page Count
Page Count:
Detailed page count not specified, but typical for comprehensive workshop manuals.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (likely translated from Japanese).
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system.
Engine Management:
Fuel injection system, ignition system, emissions control, engine control unit (ECU) diagnostics, sensors, actuators.
Transmission Automatic:
Automatic transmission (INVECS-II Sport Mode 5-Speed Automatic) overhaul, torque converter, valve body, solenoids, cooling, diagnosis.
Transmission Manual:
Manual transmission (if applicable, though less common for this model's performance variants) overhaul, clutch, drive shafts.
Drivetrain:
All-Wheel Drive (AWD) system (Active Front Differential - AFD, Active Center Differential - ACD, Active Rear Differential - ARD), viscous couplings, differentials, drive shafts, CV joints.
Suspension:
Front suspension (MacPherson strut), rear suspension (Multi-link beam axle or independent suspension depending on variant), springs, dampers, anti-roll bars, bushings.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake hydraulics, calipers, rotors, pads, lines, booster.
Steering:
Power steering system, steering rack, pump, column, tie rods, linkage.
Electrical System:
Battery, charging system (alternator, starter), lighting, wiring diagrams, fuses, relays, body control modules (BCM).
Body And Interior:
Body panels, doors, windows, locks, seats, dashboard, trim, HVAC (Heating, Ventilation, and Air Conditioning) system, airbags.
Diagnostics:
On-Board Diagnostics (OBD-II) system, fault codes (DTCs), diagnostic scan tool procedures, component testing.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections/replacement, fluid level checks.
Repair Procedures:
Engine component replacement (e.g., head gasket, pistons), transmission rebuild, brake caliper/rotor replacement, suspension component replacement, steering rack overhaul, electrical component diagnosis and replacement.
Overhaul Procedures:
Complete engine disassembly and reassembly, complete transmission overhaul, differential overhaul.
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems.
Tightening Specifications:
Detailed torque specifications for all critical fasteners and components.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable if generated from an OCR'd document, or if originally digital.
Print Quality
Print Quality:
Variable, depending on source. Typically includes clear diagrams and text.
Binding Type
Binding Type:
Not applicable for PDF format.
Paper Type
Paper Type:
Not applicable for PDF format.
⚙️ Engine Specifications
Primary Engine
Engine Code:
6A13TT
Engine Type:
60-degree SOHC V6, Twin-Turbocharged
Displacement:
2.5 Liters (2498cc)
Performance
Horsepower:
280 PS (approx. 276 hp) at 6000 RPM (JDM regulatory limit)
Torque:
36.7 kgf·m (approx. 360 Nm / 265 lb-ft) at 3000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Twin Turbocharged
Fuel Type:
Unleaded Premium Gasoline (95 RON or higher recommended)
Engine Management
ECM Type:
Mitsubishi Electronic Control Unit (ECU)
🔧 Transmission
Standard
Transmission Type:
INVECS-II Sport Mode 5-Speed Automatic Transmission
Optional
Optional Transmission:
5-Speed Manual Transmission (less common, primarily for specific performance trims or export markets).
Features
AWD System:
Full-time 4-Wheel Drive (4WD) with Active Center Differential (ACD) and Active Front Differential (AFD) or Active Yaw Control (AYC) on higher trims.
Sport Mode:
Allows manual selection of gears via shifter, with adaptive shift patterns.
📐 Dimensions
Exterior
Length:
4715 mm (approx. 185.6 inches)
Width:
1740 mm (approx. 68.5 inches)
Height:
1455 mm (approx. 57.3 inches)
Wheelbase:
2715 mm (approx. 106.9 inches)
Weights
Curb Weight:
1650-1750 kg (approx. 3638-3858 lbs), varies by trim and options.
🛡️ Safety Features
Ratings
Crash Test Ratings:
JNCAP ratings available for the platform, but specific 2001-2003 Legnum ratings may vary. Generally considered to have good structural integrity for its era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Available Traction Control System (TCS) on some variants.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags available on higher trims.
Seatbelts:
3-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory-installed CD/Radio system, often with premium speaker options (e.g., Rockford Fosgate on higher trims).
Navigation:
Optional factory navigation system available on some high-end trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assist:
Rear parking sensors available on select models.
Connectivity
Phone Integration:
Pre-wiring for factory optional hands-free phone kits on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 km (4,500-6,000 miles) or 6-12 months, whichever comes first. Refer to manual for specific conditions.
Timing Belt Interval:
100,000 km (60,000 miles) or 5 years. Critical replacement item for 6A13TT engine.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, ACEA A2/A3. Viscosity: 5W-30, 10W-30, 10W-40, 15W-40 (depending on climate). Synthetic recommended for turbo engines.
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change for 6A13TT.
Transmission Fluid Type:
DIAQueen ATF-SP III (or equivalent DEXRON III/MERCON approved fluid).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with long-life additives. Green or pink depending on specific formulation.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Oil Leaks:
Common on V6 engines, particularly valve cover gaskets and oil pan seals.
Turbocharger Issues:
Oil starvation or contamination can lead to turbo failure. Regular oil changes are critical. Wastegate actuator issues can also occur.
Suspension Wear:
Bushings and ball joints can wear over time, leading to knocking noises and imprecise handling.
Automatic Transmission Wear:
INVECS-II transmissions can develop issues with solenoids or valve bodies if fluid is not changed regularly. Overheating can accelerate wear.
Electronics:
As with many vehicles of this era, minor electrical gremlins can develop, particularly with window motors, central locking, or dashboard illumination.
📚 Vehicle History
Brand Heritage
Brand History:
Mitsubishi Motors has a long history in automotive manufacturing, known for innovation in engine technology and four-wheel-drive systems.
Model Evolution
Platform Origin:
The Legnum is the station wagon variant of the Mitsubishi Galant (E8x/E9x generation). This specific model is based on the CJ platform.
Performance Focus:
The Legnum, particularly in VR-4 trim, was developed as a high-performance wagon, often featuring advanced technologies mirroring its sedan counterpart.
Production
Production Period:
1996-2002 (for the CJ platform generation).
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the 2001-2003 Legnum are not widely documented, the platform was generally well-received for its styling and performance integration.
Ratings
Performance Reviews:
Often praised in contemporary automotive media for its blend of practicality, power, and all-weather capability.
Certifications
Safety Certifications:
Compliant with Japanese safety standards (JNCAP) for its model year.
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