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Mitsubishi Legnum 2001-2003 Workshop Service Repair Manual

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Basic Information Identification Make: Mitsubishi Model: Legnum Year: 2001-2003 Platform: Mitsubishi E platform (EC5A/EC5W) Codes Chassis Codes: EC5A (Sedan), EC5W (Wagon) Introduction Market Position Segment: Mid-size sports sedan/wagon (often referred...
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Mitsubishi Legnum 2001-2003 Workshop Service Repair Manual
Basic Information
Identification
Make: Mitsubishi
Model: Legnum
Year: 2001-2003
Platform: Mitsubishi E platform (EC5A/EC5W)
Codes
Chassis Codes: EC5A (Sedan), EC5W (Wagon)
Introduction
Market Position
Segment: Mid-size sports sedan/wagon (often referred to as a 'Galant Sport' or 'station wagon equivalent of the Galant')
Competitive Analysis
Competitors: Subaru Legacy/Outback, Toyota Mark II/Chaser/Verossa, Nissan Stagea, Mazda Atenza/Mazda6 (wagon variants).
Key Features
Platform Basis: Based on the Mitsubishi E platform, sharing components with the Mitsubishi Galant.
Body Styles: Available as both a sedan (Legnum) and a sport wagon (also often referred to as Legnum, but externally identical to the sedan in terms of front-end styling).
Performance Orientation: Positioned as a sportier, more performance-oriented alternative to mainstream sedans and wagons, particularly with V6 and AWD options.
Manual Details
Coverage Areas
Geographical Coverage: Primarily Japan Domestic Market (JDM)
Market Variant Coverage: Covers all Legnum variants sold between 2001 and 2003, including different engine and trim levels.
Page Count
Estimated Page Count: Hundreds of pages (exact count not specified, but implies a comprehensive factory manual)
Manual Type
Manual Type: Workshop Service Repair Manual
Language
Language: English (assumed standard for export manuals, but may contain Japanese sections)
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Systems: Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control unit (ECU) diagnostics and repair.
Transmission Systems: Automatic transmission (INVECS-II), manual transmission (if applicable to specified years/models), clutch, transfer case, differentials, driveshafts, maintenance, diagnostics, and repair.
Chassis Systems: Front and rear suspension, steering system (power steering), braking system (ABS, EBD), wheel alignment specifications.
Electrical Systems: Wiring diagrams, battery, charging system, starting system, lighting systems, instrument cluster, power accessories (windows, locks, mirrors), HVAC controls, audio system, SRS (airbag) system, fuse box locations and functions.
Body And Interior: Body panel removal and installation, door mechanisms, interior trim, seat adjustments, glass replacement, exterior trim, corrosion protection.
Procedures Included
Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Repair Procedures: Component removal and installation, rebuilding procedures for major components, troubleshooting common faults, diagnostic flowcharts.
Diagnostic Procedures: On-board diagnostics (OBD-II), DTC (Diagnostic Trouble Code) interpretation, wiring harness testing, sensor testing, actuator testing.
Technical Depth
Depth Of Coverage: Comprehensive factory-level detail, covering basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and bodywork repairs.
Target Audience: Professional mechanics, experienced DIY enthusiasts.
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality Suitability: High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type For Print: Comb binding or spiral binding recommended for ease of use when printed.
Paper Type
Paper Type For Print: Standard copy paper (8.5"x11" or A4) suitable for printing.
Searchability
Search Functionality: Likely text-searchable PDF, allowing for quick location of specific terms and topics.
Engine Specifications
Primary Engine
Engine Code And Type: 6A13 (2.5L V6 DOHC MIVEC Twin Turbo)
Displacement: 2498 cc
Bore X Stroke: 75.0 mm x 77.0 mm
Compression Ratio: 8.5:1
Horsepower Ps: 280 PS (206 kW; 276 hp) @ 6000 rpm (often electronically limited)
Torque Nm: 343 Nm (253 lb-ft) @ 3000 rpm
Engine Variants
Other Engine Options: Likely includes naturally aspirated 6A12 (2.0L V6) and potentially 4G63T variants for certain performance models, though the 6A13TT is the most prominent.
Performance
Induction Type: Twin-Turbocharged
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI) with twin injectors per cylinder.
Fuel Grade: Premium Unleaded Gasoline (Octane rating typically 95 RON or higher recommended)
Transmission
Standard
Transmission Type: 4-speed INVECS-II Sport Mode Automatic Transmission
Optional
Manual Transmission Availability: Rare, but a 5-speed manual transmission may have been available on some specific variants or as a dealer option.
Features
Drive System: All-Wheel Drive (AWD) with Active Center Differential (ACD) and viscous coupling, often referred to as 'Super Select 4WD-i' or similar nomenclature.
Gear Ratios Auto: Specific ratios would be detailed in the manual, but typical for performance automatics of the era.
Fluid Specifications
Automatic Transmission Fluid: DIA-Queen ATF-SP III (or equivalent specified by Mitsubishi)
Dimensions
Exterior
Length: 4720 mm (Wagon), 4715 mm (Sedan)
Width: 1780 mm
Height: 1430 mm (Sedan), 1470 mm (Wagon)
Wheelbase: 2635 mm
Ground Clearance: Approx. 135-150 mm (depending on suspension setup)
Weights
Curb Weight: 1500-1650 kg (depending on engine and trim)
Gross Vehicle Weight: Not explicitly specified, but typical for the class.
Cargo
Cargo Volume: Substantial for the wagon variant, detailed in manual for specific configurations.
Safety Features
Ratings
Crash Test Results: JNCAP crash safety performance ratings for the era would be detailed, typically good for its class.
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Ebd: Electronic Brakeforce Distribution (EBD) typically integrated with ABS.
Traction Control: Traction Control System (TCS) available on some models, especially AWD variants.
Passive Features
Airbags: Front driver and passenger airbags standard. Side airbags may be optional.
Seat Belts: Three-point inertia-reel seatbelts with pretensioners for front occupants.
Body Structure: Reinforced safety cell with crumple zones for impact absorption.
Technology Features
Infotainment
Audio System: Factory fitted AM/FM radio with CD player or cassette deck. Premium sound systems may be available.
Climate Control: Manual or automatic climate control systems, depending on trim level.
Driver Assistance
Cruise Control: Available as an option on most models.
Parking Sensors: May be available as an aftermarket or dealer-installed option.
Connectivity
OBD Ii Port: Standard OBD-II port located under the dashboard for diagnostic scanning.
Maintenance
Service Intervals
Oil Change Interval: Typically every 5,000-7,500 km or 6 months, whichever comes first (refer to manual for exact JDM specifications).
Timing Belt Replacement: For 6A13 engine, typically 90,000-100,000 km or 5-7 years. Critical due to interference design.
Spark Plug Replacement: 100,000 km for iridium plugs, 50,000 km for platinum or standard plugs (engine dependent).
Fluid Specifications
Engine Oil Type: API SJ/SL or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature).
Engine Oil Capacity: Approx. 4.5-5.0 liters with filter change for 6A13 engine.
Coolant Type: Mitsubishi Genuine Super Long Life Coolant (ZXC) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid Type: DOT 3 or DOT 4.
Power Steering Fluid: Dexron II or equivalent ATF.
Known Issues
Common Failures Turbo: Turbocharger seals degradation leading to oil consumption or boost leaks, intercooler piping cracks.
Common Failures Engine: PCV system blockage, carbon build-up on intake valves, occasional head gasket issues if overheated.
Common Failures Transmission: Solenoid issues in the automatic transmission, torque converter wear.
Common Failures Electrical: Corrosion on ABS sensors, intermittent issues with door lock actuators or power window motors.
Maintenance Schedule Detail
Suspension Component Checks: Regular inspection of ball joints, tie rod ends, bushings for wear and tear, especially on AWD models due to higher stresses.
Vehicle History
Brand Heritage
Mitsubishi Legacy: Mitsubishi has a long history of producing robust and technologically advanced vehicles, particularly known for its Lancer Evolution, Pajero, and their powerful sedan and wagon offerings.
Model Evolution
Legnum Generation: The Legnum (and its sedan counterpart, the Galant) represents Mitsubishi's evolution in the mid-size segment, focusing on sporty handling and performance, especially with the V6 and AWD powertrains.
Production
Production Period: The Legnum/Galant E platform was produced from roughly 1996 to 2003. This manual specifically covers the facelifted models from 2001-2003.
Manufacturing Location: Japan
Awards & Recognition
Recognitions
Awards And Accolades: While specific awards for the Legnum 2001-2003 are not widely documented, the Galant platform on which it is based received positive reviews for its performance and handling during its production cycle.
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