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Mitsubishi Magna Verada 1996-2005 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna / Verada Model Code: TH/TJ Series (common for this era) Generation: Third Generation (1996-2004) Production Years Covered: 1996, 1997, 1998, 1999, 2000,...
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类型: Car
厂商:
斯库: 65958
Mitsubishi Magna Verada 1996-2005 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Magna / Verada
Model Code:
TH/TJ Series (common for this era)
Generation:
Third Generation (1996-2004)
Production Years Covered:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
👋 Introduction
Market Position
Market Position:
The Mitsubishi Magna and Verada were popular mid-size sedans and wagons in Australia, known for their comfortable ride, spacious interiors, and robust performance, particularly with V6 engines. This manual targets owners and mechanics seeking to maintain and repair these vehicles.
Competitive Analysis
Competitors:
Competed against vehicles like the Holden Commodore, Ford Falcon, Toyota Camry, and Nissan Maxima in the Australian market.
Key Features
Manual Value Proposition:
Provides essential, factory-level repair and maintenance information, enabling cost savings for owners and ensuring correct procedures for mechanics. Highly detailed with illustrations and wiring diagrams.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Steering System, Brake System, Body Interior and Exterior, Body Electrical System, Restraint System
Page Count
Page Count Estimated:
Extensive, likely exceeding 1000 pages given the scope
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of engine components, disassembly, assembly, torque specifications, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling systems.
Engine Electrical:
Wiring diagrams, ignition system, starting system, charging system, ECU controls, sensors, actuators, diagnostic trouble codes (DTCs).
Emission Control:
EGR system, catalytic converter, evaporative emission control (EVAP), oxygen sensors, emissions-related diagnostics.
Fuel System:
Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, fuel tank, lines, fuel filter replacement, fuel system diagnostics.
Suspension System:
Front and rear suspension components, struts, shock absorbers, control arms, bushings, wheel alignment specifications, troubleshooting.
Clutch System:
Clutch assembly, pressure plate, friction disc, release bearing, slave cylinder, master cylinder, bleeding procedures, adjustments.
Manual Transaxle System:
Gearbox components, shift linkages, synchronizers, bearings, seals, fluid specifications, repair procedures.
Automatic Transaxle System:
ATF specifications, torque converter, valve body, solenoids, electronic controls, rebuild procedures, diagnostic codes.
Driveshaft And Axle:
CV joints, drive shafts, axle shafts, seals, boots, universal joints (if applicable), removal and installation.
Steering System:
Power steering system, steering rack, power steering pump, fluid, tie rods, steering column, alignment.
Brake System:
Disc brakes, ABS system, brake fluid, calipers, pads, rotors, drums, shoes, parking brake, bleeding procedures, component replacement.
Body Interior And Exterior:
Body panels, doors, hood, trunk, bumpers, trim, glass, seats, dashboard, carpeting, soundproofing, HVAC components, interior panels.
Body Electrical System:
Lighting systems (headlights, taillights, interior), power windows, mirrors, central locking, alarm system, wipers, horn, fuse box locations, relay functions.
Restraint System:
Airbag system, seat belts, SRS components, pre-tensioners, warning light diagnostics.
Procedures Included
Repair Procedures:
Step-by-step repair instructions for all covered systems, including disassembly, component replacement, reassembly, and adjustments.
Maintenance Procedures:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common problems, symptoms, potential causes, and recommended solutions across all vehicle systems.
Electrical Diagnostics:
Detailed wiring diagrams, component testing procedures, use of multimeters, tracing electrical faults.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Covers everything from basic maintenance to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages allowing for clear reproduction of illustrations and text.
Binding Type
Binding Type:
Digital (PDF), no physical binding.
Paper Type
Paper Type:
Not applicable for digital format; printable on any paper type.
Zoom Capability
Zoom In Out:
Yes, allows for detailed viewing of diagrams and schematics.
Searchability
Searchable Text:
Likely searchable text within the PDF, enabling quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily featured the 6G72 3.0L V6 SOHC and DOHC engines. Later models may have included the 6G74 3.5L V6 SOHC and DOHC engines. Some markets may have offered 4-cylinder engines (e.g., 4G63/4G64), though less common for Magna/Verada in Australia.
Performance V6
3.0L V6 Power Estimated:
Approx. 140-160 kW (188-215 hp)
3.0L V6 Torque Estimated:
Approx. 260-280 Nm (192-207 lb-ft)
3.5L V6 Power Estimated:
Approx. 145-160 kW (195-215 hp) for SOHC, up to 155-170 kW (208-228 hp) for DOHC (depending on specific tune and year).
3.5L V6 Torque Estimated:
Approx. 310-330 Nm (229-243 lb-ft)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on model year and engine variant.
Cooling System
Cooling Type:
Pressurized liquid cooling system.
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic transmission (e.g., F4AEL, F5A51)
Optional
Optional Transmission:
5-speed manual transaxle (less common, particularly on Verada models).
Features
Automatic Transmission Modes:
May include 'Sport' and 'Economy' modes for adaptive shift control.
📐 Dimensions
Exterior Sedan
Exterior Length Approx:
~4800-4900 mm (depending on specific model/year)
Exterior Width Approx:
~1780-1800 mm
Exterior Height Approx:
~1400-1450 mm
Weights
Curb Weight Approx:
~1500-1650 kg (depending on engine and trim)
Cargo
Trunk Volume Approx:
~450-500 Liters (sedan)
🛡️ Safety Features
Ratings
Safety Ratings:
ANCAP ratings varied by year and specific model; early models may have had lower ratings compared to later iterations.
Active Features
Active Safety:
Anti-lock Braking System (ABS) widely available, especially on higher trims and later models.
Passive Features
Passive Safety:
Front airbags, side intrusion beams, crumple zones. Verada models typically offered higher levels of standard safety equipment.
💡 Technology Features
Infotainment
Infotainment Features:
Standard radio/cassette player, optional CD player. Higher trims may have enhanced audio systems. Climate control systems were common.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features by modern standards. Cruise control was widely available.
Connectivity
Connectivity Features:
Basic connectivity through audio system (cassette/CD). No Bluetooth or USB connectivity in original factory configurations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 - 15,000 km or 12 months, whichever comes first (refer to specific manual recommendations).
Timing Belt Replacement:
For V6 engines, timing belt replacement is critical and typically recommended every 90,000 - 105,000 km or 6-7 years.
Fluid Specifications
Engine Oil Type V6:
API SJ or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity and specification).
Automatic Transmission Fluid:
Diamond SP-III (Mopar J2C or equivalent often cited, but genuine Mitsubishi is preferred).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant.
Known Issues
Common Issues V6:
Timing belt failure (if not replaced on schedule), gearbox issues (particularly early automatic transmissions), thermostat housing leaks, minor electrical gremlins.
Common Issues Suspension:
Worn suspension bushings, especially rear trailing arm bushings, leading to knocking sounds or vague handling.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history of producing reliable and innovative vehicles, with the Magna/Verada being a flagship model for the Australian market, developed and built locally.
Model Evolution
Evolution Overview:
The 1996-2005 models represent the TH, TJ, and TL series. The TH was an update of the previous TS Magna. The TJ introduced significant styling and engineering changes, including increased use of the 3.5L V6. The TL (2003-2005) brought further refinements.
Production
Manufacturing Location:
Adelaide, South Australia
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While specific 'awards' are not readily available for this era's models, the Magna and Verada were consistently well-regarded for their ride comfort, space, and value in the Australian automotive press.
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