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Mitsubishi Mirage 1995-2003 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mirage Generation: Fifth Generation (CJ/CK/CM) Codes Chassis Codes: CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A, CM1A, CM2A, CM4A Platform: Mitsubishi Project 99 (shared with...
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Mitsubishi Mirage 1995-2003 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Generation:
Fifth Generation (CJ/CK/CM)
Codes
Chassis Codes:
CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A, CM1A, CM2A, CM4A
Platform:
Mitsubishi Project 99 (shared with Mitsubishi Lancer Cedia)
👋 Introduction
Market Position
Segment:
Subcompact/Compact Car
Target Audience:
Value-conscious buyers, first-time car owners, small families
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus, Chevrolet Cavalier, Hyundai Accent
Key Features
Manufacturer Focus:
Fuel efficiency, reliability, affordability, compact maneuverability
Body Styles:
3-door hatchback, 4-door sedan, 5-door hatchback (some markets)
📋 Manual Details
Coverage Areas
Market Regions Covered:
Primarily North America, Europe, and Asia (specific regional variations may exist within the manual's scope)
Page Count
Estimated Page Count:
Over 1500 pages (typical for a comprehensive factory service manual covering multiple model years and variants)
Manual Type
Type:
Factory Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system, timing system, intake and exhaust systems
Engine Electrical:
Ignition system, fuel injection system (MPI), engine control unit (ECU), sensors, actuators, starter, alternator, battery
Transmission:
Manual transmission (F5M21, F5M22 series) and Automatic transmission (F4A22 series) - removal, installation, overhaul, adjustments, torque converter, shift control
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, constant velocity (CV) joints, differential
Suspension:
Front suspension (MacPherson strut), rear suspension (independent multi-link or torsion beam depending on sub-model), shock absorbers, springs, control arms, bushings, alignment specifications
Steering:
Power steering system, steering gear, steering column, tie rod ends, alignment
Brakes:
Front disc brakes, rear drum brakes (or disc on higher trims), hydraulic system, master cylinder, brake booster, parking brake, ABS (if equipped)
Electrical System:
Lighting (headlights, taillights, interior), power windows, power locks, wipers, horn, fuse box, relays, wiring diagrams
HVAC:
Heating, ventilation, and air conditioning (HVAC) system - components, refrigerant, operation, diagnosis
Body And Chassis:
Body panels, doors, windows, bumpers, interior trim, chassis components, corrosion protection
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, tune-ups, fluid checks and replacements, belt inspections and replacement
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common faults and symptoms, OBD-II trouble codes
Component Repair Overhaul:
Detailed instructions for disassembly, inspection, repair, and reassembly of major components (engine, transmission, brakes, etc.)
Electrical Diagnosis:
Wiring diagrams, component testing, troubleshooting electrical issues
Body Repair:
Panel replacement, dent repair, rust prevention, glass replacement
Lubrication And Fluids:
Fluid type specifications, capacities, and change intervals for engine oil, transmission fluid, brake fluid, coolant, power steering fluid
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications.
Diagnostic Tools:
Mentions use of scan tools for OBD-II diagnostics, multimeter for electrical testing, and specific Mitsubishi diagnostic equipment (if applicable)
Torque Specifications:
Detailed torque specifications for all critical fasteners
Special Tools:
Identification and use of specialized tools required for specific repair procedures
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams
Binding Type
Binding:
N/A (Digital PDF - printable)
Paper Type
Paper Type:
N/A (Digital PDF - printable on standard paper)
Searchability
Text Search:
Typically searchable PDF, allowing users to quickly find specific information
Compatibility
Device Compatibility:
Compatible with computers (Windows, macOS), tablets, and smartphones with PDF reader software
⚙️ Engine Specifications
Primary Engine
Engine Codes And Displacements:
4G13 (1.3L SOHC I4), 4G15 (1.5L SOHC I4), 4G92 (1.6L SOHC/DOHC I4), 6A10 (1.6L V6 MIVEC - rare in some markets, more common in performance variants like Mirage Cyborg)
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Performance
Horsepower Range:
Approx. 75 HP (1.3L) to 125 HP (1.6L DOHC/V6)
Torque Range:
Approx. 70 lb-ft (1.3L) to 105 lb-ft (1.6L)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approx. 12.7 gallons (48 liters)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (e.g., F5M21, F5M22)
Optional
Transmission Type Optional:
4-speed Automatic Transmission (e.g., F4A22)
Features
Automatic Features:
Electronically controlled, Overdrive gear
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or manufacturer specified equivalent)
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF-SP II M (or equivalent Dexron III/Mercon)
📐 Dimensions
Exterior
Wheelbase:
Approx. 97.6 inches (2480 mm)
Length:
Approx. 161.8 - 173.2 inches (4110 - 4400 mm) depending on body style
Width:
Approx. 66.1 inches (1680 mm)
Height:
Approx. 54.3 - 55.1 inches (1380 - 1400 mm)
Weights
Curb Weight Range:
Approx. 2100 - 2400 lbs (950 - 1100 kg)
Gross Vehicle Weight Rating:
Varies by model, typically around 3000-3300 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings Usdm:
Generally received 3 or 4-star ratings in frontal impact tests during its era, as documented by NHTSA (specific year may vary)
Active Features
Anti Lock Brakes:
Optional on some models and trims (ABS)
Passive Features
Airbags:
Driver and passenger airbags standard on later models, optional on earlier ones
Seat Belts:
Front and rear seat belts, pretensioners for front occupants (depending on market and year)
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with cassette player, optional CD player. Basic speaker setup.
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Power Features:
Power windows, power door locks available on higher trims. Manual windows and locks standard on base models.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 3,750 - 5,000 miles (6,000 - 8,000 km) or 6 months, whichever comes first (refer to manual for specific recommendation based on driving conditions)
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km)
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (standard vs. platinum/iridium)
Timing Belt Replacement:
Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years, whichever comes first (crucial for interference engines)
Fluid Specifications
Engine Coolant:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with appropriate corrosion inhibitors), typically a 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
Dexron II/III ATF or manufacturer-specified power steering fluid
Known Issues
Common Problems:
Transmission synchro wear (manual), automatic transmission solenoid issues, interior trim creaks, occasional ignition coil failure, power window regulator failures, potential for rust in certain climates
Engine Mounts:
Engine mounts can degrade over time, leading to increased vibration. Replacement is a common maintenance item.
Oxygen Sensor:
Oxygen sensors can fail, leading to poor fuel economy and check engine lights.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Context:
Mitsubishi Motors is a Japanese automotive manufacturer with a long history dating back to the early 20th century, known for its range of vehicles from compact cars to SUVs and performance models.
Model Evolution
Mirage Lineage:
The Mirage was a foundational model for Mitsubishi in many global markets, representing their entry into the subcompact segment. The 1995-2003 generation was a significant update from previous models.
Production
Production Period:
1995-2003
Manufacturing Locations:
Primarily Japan (Mizushima Plant), also assembled in other locations globally under license or joint ventures.
🏆 Awards & Recognition
Recognitions
General Market Perception:
The Mitsubishi Mirage was generally recognized as an affordable and fuel-efficient option in the subcompact segment, often praised for its maneuverability and straightforward mechanicals. It was a solid contender for value-conscious buyers, though not typically a segment leader in refinement or performance.
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