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Mitsubishi Mirage 1990-2000 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mirage Model Generations Covered: Fourth Generation (1991-1995), Fifth Generation (1996-2001 for North America) Codes Chassis Codes Covered: CJ, CK, CM (Global variations apply,...
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类型: Car
厂商:
斯库: 446360
Mitsubishi Mirage 1990-2000 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Model Generations Covered:
Fourth Generation (1991-1995), Fifth Generation (1996-2001 for North America)
Codes
Chassis Codes Covered:
CJ, CK, CM (Global variations apply, primarily A60/A70 chassis for North America)
👋 Introduction
Market Position
Market Position:
The Mitsubishi Mirage from this era was positioned as an economical, fuel-efficient subcompact car, often competing with models like the Honda Civic, Toyota Corolla, and Ford Escort. It was known for its affordability and practicality.
Competitive Analysis
Competitive Analysis:
Offered a balance of features, fuel economy, and a generally reliable powertrain, making it a popular choice for budget-conscious buyers and first-time car owners. Competitors often focused on similar attributes, but the Mirage often stood out for its unique styling and Mitsubishi's engineering reputation.
Key Features
Key Features:
Compact size, fuel efficiency, reliable engines, and a relatively simple mechanical design contributed to its appeal. Available in various body styles, including sedan and hatchback, catering to different consumer needs.
📋 Manual Details
Coverage Areas
Covered Years:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000
Page Count
Estimated Page Count:
Likely over 1500 pages, typical for comprehensive factory workshop manuals covering multiple model years and engine options.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (including diagnosis, removal, installation, overhaul), Fuel system (injection, ignition, emissions), Cooling system, Lubrication system, Exhaust system.
Drivetrain:
Manual transmission (removal, installation, overhaul), Automatic transmission (removal, installation, overhaul), Clutch system, Drive axles, CV joints.
Chassis:
Suspension (front and rear, including struts, control arms, bushings), Steering system (power steering, rack and pinion, steering column), Brakes (hydraulic system, ABS, disc/drum brake overhaul), Wheel alignment specifications.
Electrical:
Wiring diagrams, Fuse box locations and functions, Battery, Starting system, Charging system (alternator), Ignition system, Lighting system, Gauges and instruments, Power windows, locks, mirrors, Audio system wiring.
Body:
Body construction, Exterior panels (doors, hood, trunk, fenders), Interior trim, Seats, Glass, Seals, Bumpers, Body shop repair procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement, tire rotation.
Engine Repair:
Timing belt/chain replacement, head gasket repair, piston ring replacement, valve adjustment, oil pan removal, engine rebuild procedures.
Transmission Repair:
Clutch replacement, transmission fluid changes, clutch adjustment, transmission overhaul (gearbox, seals).
Brake System:
Brake pad and rotor replacement, brake caliper overhaul, brake line bleeding, ABS sensor replacement, parking brake adjustment.
Suspension And Steering:
Strut replacement, ball joint replacement, tie rod end replacement, wheel bearing replacement, power steering pump replacement, alignment procedures.
Electrical Troubleshooting:
Diagnostic procedures for common electrical faults, testing of sensors and actuators, starter and alternator testing, wiring harness repair.
Bodywork And Interior:
Door panel removal, seat removal, glass replacement, rust repair guidance, panel alignment.
Technical Depth
Diagnostic Procedures:
Detailed diagnostic flowcharts and troubleshooting guides for various systems, including on-board diagnostics (OBD-I for early models).
Rebuild Procedures:
Comprehensive overhaul procedures for major components like engines, transmissions, and braking systems.
Specifications And Tolerances:
Precise technical specifications, torque values, clearances, and tolerances for all components and assembly procedures.
📊 Manual Specifications
File Format
File Format Details:
High-resolution PDF, typically searchable text for easy navigation and keyword searching. Optimized for digital viewing and printing.
Print Quality
Print Quality:
Designed for clear, legible printing. Includes detailed diagrams, schematics, and illustrations.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Common engines include the 1.5L (4G15) SOHC and 1.6L (4G92) DOHC MIVEC engines, and potentially a 1.8L (4G93) engine in some markets and later models. Turbocharged variants (e.g., GTi/RS) were also available.
Performance
1.5L (4G15) Sohc:
Approx. 82-90 horsepower, ~90-95 lb-ft torque.
1.6L (4G92) Mivec DOHc:
Approx. 111-135 horsepower (depending on MIVEC implementation), ~100-115 lb-ft torque.
1.8L (4G93) DOHc:
Approx. 113-123 horsepower, ~115-130 lb-ft torque.
Fuel System
Fuel Injection Type:
Multi-point fuel injection (MPI) for most models. Carbureted versions may exist for earlier or specific market models.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
3-speed or 4-speed automatic transmission.
Features
Transmission Features:
The manual transmission offered a direct and engaging driving experience. The automatic transmissions provided convenience but could sometimes be less responsive than contemporary competitors.
📐 Dimensions
Exterior
Wheelbase:
Approximately 94.5-97.3 inches (2400-2470 mm), varying slightly by generation and body style.
Overall Length:
Approximately 161.6-172.8 inches (4105-4390 mm), depending on body style and generation.
Overall Width:
Approximately 65.6-66.9 inches (1665-1700 mm).
Overall Height:
Approximately 53.7-56.7 inches (1365-1440 mm).
Weights
Curb Weight:
Approximately 2,000-2,400 lbs (907-1088 kg), depending on engine, transmission, and trim level.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for these model years may vary. Early 1990s vehicles generally had less stringent safety standards than modern cars. Owner's manuals or supplementary safety documentation would detail specific crashworthiness information available at the time.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) was optional on many trims, particularly from the mid-1990s onwards. Other active safety features were limited due to the era of design.
Passive Features
Passive Safety Features:
Seat belts (front and rear), Crumple zones in the body structure, Side-impact door beams were standard safety features.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette player was standard. Optional CD players and upgraded speaker systems were available on higher trims. Early models featured analog gauges.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features were available, primarily ABS on later models. Cruise control was optional on some trims.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or USB ports were standard. Antennas were typically for radio reception only.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or every 6 months, depending on driving conditions and oil type used. Consult the manual for precise recommendations.
Timing Belt Replacement:
For engines equipped with a timing belt (e.g., 4G15), replacement is usually recommended every 60,000-90,000 miles (96,000-145,000 km). Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API Service SG or SH, SAE 5W-30 or 10W-30. Check manual for specific viscosity and API classification.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Dex-Cool compatible or specified Mitsubishi coolant) mixed with distilled water. Typically a 50/50 mixture.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type Manual:
GL-4 75W-90 or 80W-90 gear oil.
Transmission Fluid Type Automatic:
Dexron II or Dexron III (or equivalent specified Mitsubishi ATF).
Known Issues
Common Issues:
Ignition coil failure, worn engine mounts, oil leaks from the valve cover or oil pan gasket, power window regulator failures, and occasional ABS sensor issues on models equipped with ABS. Timing belt maintenance is critical to prevent catastrophic engine failure on 4G15 engines.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Motors, a Japanese automotive manufacturer, has a history of producing reliable and innovative vehicles, often focusing on value and performance, especially in their compact and sporty offerings.
Model Evolution
Model Evolution 1990-2000:
The 1990-2000 period saw the Mitsubishi Mirage evolve through its fourth and fifth generations. Significant changes included updated styling, improved aerodynamics, more advanced fuel injection systems, and the introduction of MIVEC engine technology for enhanced performance and efficiency in higher trims. The model also saw variations in naming and platform sharing across different global markets (e.g., the Dodge Colt and Plymouth Colt in North America were often rebadged Mirages).
Production
Production Locations:
Primarily manufactured in Japan. Some regional assembly may have occurred for specific markets.
🏆 Awards & Recognition
Recognitions
Recognitions:
While the Mirage itself might not have garnered numerous major awards, it was frequently praised for its fuel efficiency and value proposition within the subcompact segment, contributing to its strong sales figures in various markets.
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