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Mitsubishi Montero 1998 Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1998 Codes Chassis Code: V2_W/V4_W Series 👋 Introduction Market Position Segment: Mid-size SUV / Off-road Vehicle Target Audience: Off-road enthusiasts, families...
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Mitsubishi Montero 1998 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Montero
Year:
1998
Codes
Chassis Code:
V2_W/V4_W Series
👋 Introduction
Market Position
Segment:
Mid-size SUV / Off-road Vehicle
Target Audience:
Off-road enthusiasts, families needing utility, owners seeking durable and capable SUVs
Competitive Analysis
Competitors:
Toyota 4Runner, Jeep Grand Cherokee, Ford Explorer, Chevrolet Blazer, Nissan Pathfinder
Key Features
Vehicle Strengths:
Body-on-frame construction, excellent off-road capability (optional Super Select II 4WD), spacious interior, reliable engines (for the era)
📋 Manual Details
Coverage Areas
Global Coverage:
North America, Europe, Asia, Australia (specific to model year and region)
Page Count
Estimated Pages:
1500-2000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) / Printed
📖 Manual Coverage
Systems Covered
Engine:
Engine Mechanical (3.0L 6G72 SOHC/DOHC, 3.5L 6G74 SOHC/DOHC), Engine Control System (MPI), Fuel System, Cooling System, Exhaust System, Ignition System
Transmission:
Manual Transmission (R5M21/R5F51), Automatic Transmission (V4A51), Transfer Case, Drivetrain (Front/Rear Axles, Driveshafts)
Suspension Steering:
Front Suspension (Independent Torsion Bar), Rear Suspension (Multi-link), Power Steering System, Steering Gearbox
Brakes:
Front Disc Brakes, Rear Disc Brakes, Anti-lock Braking System (ABS), Parking Brake, Brake System Hydraulics
Electrical:
Battery, Charging System (Alternator), Starting System (Starter), Ignition System, Lighting System, Instrumentation, Power Accessories, Body Electrical, Fuse/Relay Identification, Wiring Diagrams
Body Chassis:
Body Structure, Exterior Panels, Doors, Hood, Tailgate, Interior Trim, Seats, HVAC System (Air Conditioning, Heating), Body Sealing
Safety Security:
Airbag System (SRS), Seat Belts, Anti-theft System
Procedures Included
Maintenance:
Fluid changes (oil, coolant, brake, power steering, transmission, transfer case, differential), Filter replacements (oil, air, fuel), Spark plug replacement, Belt inspection/replacement, Brake pad/rotor replacement, Tire rotation, Lubrication points
Repair:
Engine overhaul, Transmission repair/rebuild, Suspension component replacement, Brake system repair, Electrical component diagnosis/replacement, Body panel repair/replacement, HVAC system repair
Diagnostics:
Troubleshooting charts, DTC (Diagnostic Trouble Code) interpretation, On-Board Diagnostics (OBD-II) procedures, Component testing procedures
Installation:
Component replacement procedures, Accessory installation guidelines (where applicable within factory scope)
Technical Depth
Depth:
Comprehensive diagnostic procedures, step-by-step repair instructions, detailed exploded views and diagrams, torque specifications, electrical schematics, component specifications
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, searchable text (OCR), printable pages
Print Quality
Print Type:
Professional printing, clear diagrams and text
Binding Type
Binding:
Comb binding, Spiral binding, Perfect binding (depending on product)
Paper Type
Paper Quality:
Durable, semi-gloss paper stock suitable for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
6G72
Configuration:
3.0L V6 SOHC / DOHC
Displacement Liters:
3.0
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft)
Performance
Horsepower Approx Sohc:
173-182 hp @ 5500-6000 rpm (depending on specific engine variant and market)
Torque Approx Sohc:
180-188 lb-ft @ 4000-4500 rpm (depending on specific engine variant and market)
Horsepower Approx DOHc:
200-220 hp @ 5500-6000 rpm (GDI variants may differ)
Torque Approx DOHc:
205-230 lb-ft @ 4000-4500 rpm (GDI variants may differ)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) / Gasoline Direct Injection (GDI) on some DOHC variants
Fuel Type:
Unleaded Gasoline (Premium recommended for DOHC performance variants)
Engine Codes Optional
Optional Engine Code:
6G74
Optional Engine Configuration:
3.5L V6 SOHC / DOHC
Optional Displacement Liters:
3.5
Optional Horsepower Approx:
215-240 hp @ 5500-6000 rpm (depending on DOHC/SOHC and market)
Optional Torque Approx:
228-250 lb-ft @ 4000-4500 rpm (depending on DOHC/SOHC and market)
🔧 Transmission
Standard
Transmission Type Common:
4-Speed Automatic (V4A51)
Optional
Transmission Type Optional:
5-Speed Manual (R5M21/R5F51)
Features
Drivetrain Options:
Rear-Wheel Drive (RWD), Part-Time 4WD, Full-Time 4WD (optional Super Select II 4WD System)
Transfer Case:
2-speed transfer case with neutral position
📐 Dimensions
Exterior
Wheelbase Inches:
109.4
Overall Length Inches:
187.0 - 191.7 (depending on variant)
Overall Width Inches:
70.5
Overall Height Inches:
66.9 - 71.7 (depending on variant and roof rack)
Weights
Curb Weight Lbs:
4050 - 4600 (depending on configuration)
Towing Capacity Lbs:
5000 (typical, check specific market and vehicle configuration)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
Good (for the era, based on available data)
NHTSA Front Crash Test Passenger:
Good (for the era, based on available data)
Active Features
ABS:
Standard on most models
Traction Control:
Optional on select models
Passive Features
Airbags:
Driver and Passenger Front Airbags (SRS)
Seat Belts:
3-point front seat belts with pretensioners, 3-point rear seat belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo, optional CD player, aftermarket head unit upgrades common
Speakers:
Typically 4-6 speaker configurations
Driver Assistance
Cruise Control:
Standard on most trim levels
Connectivity
Bluetooth:
Not available from factory
Usb Port:
Not available from factory
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 - 7,500 miles or 6 months (whichever comes first, depending on oil type and driving conditions)
Engine Oil Filter Change:
With every oil change
Air Filter Replacement:
Every 15,000 - 30,000 miles or 12-24 months
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on spark plug type: copper, platinum, iridium)
Coolant Replacement:
Every 30,000 miles or 24 months (initially), then potentially longer intervals with modern coolant
Transmission Fluid Change Auto:
Every 30,000 - 60,000 miles or 24-36 months
Transmission Fluid Change Manual:
Every 45,000 - 90,000 miles or 36-48 months
Transfer Case Fluid Change:
Every 30,000 - 60,000 miles or 24-36 months
Differential Fluid Change:
Every 30,000 - 60,000 miles or 24-36 months
Fluid Specifications
Engine Oil Recommendation:
API SG, SH, or SJ certified, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on climate)
Engine Oil Capacity 3.0L:
Approx. 4.5 - 5.0 US quarts (with filter)
Coolant Type:
Ethylene Glycol based, Asian vehicle specific coolant recommended (e.g., Mitsubishi Dia Queen Super Long Life Coolant or equivalent)
Automatic Transmission Fluid Type:
Mitsubishi Dia Queen ATF-SPII or SP-III (or equivalent Dexron III/Mercon)
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 (GL-3 may be specified for older models, check manual)
Power Steering Fluid Type:
ATF Dexron II/III compatible fluid
Known Issues
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, exhaust system components (rust), radiator, heater core, front suspension bushings
Engine Specific Concerns:
Valve stem seals (oil consumption on higher mileage engines), timing belt (critical replacement interval), occasional head gasket issues (especially on higher mileage DOHC variants)
Transmission Specific Concerns:
Automatic transmission solenoid issues (late model V4A51), clutch wear (manual)
Electrical Specific Concerns:
Alternator failures, power window regulators, HVAC blower motor resistor, fuel pump relay failures
Body Specific Concerns:
Sunroof drain tube blockages (leading to interior water leaks), tailgate strut failure, rust in wheel wells and rocker panels
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Brand Focus:
Known for robust engineering, innovative powertrains, and strong off-road heritage (Pajero lineage)
Model Evolution
Generation:
Second Generation (1991-1999)
Major Redesign Year:
1991 (Introduction of Second Generation)
Facelift Year:
1997 (Mid-cycle refresh for Second Generation)
Production
Manufacturing Plant:
Japan (Okazaki Plant)
Production Years:
1991-1999 (Second Generation)
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently praised for off-road prowess and durability by automotive publications and off-road enthusiasts during its production run.
Value Proposition:
Often cited as a good value for a capable and durable SUV, especially in the used market.
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