Segment:
Mid-size SUV / Sport Utility Truck (coupe utility derivative)
Target Audience:
Families, off-road enthusiasts, individuals seeking a rugged and capable utility vehicle.
Key Competitors:
Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Chevrolet TrailBlazer.
Off Road Capability:
Body-on-frame construction, available Super Select II 4WD system with locking center differential and low-range gearing.
Engine Options:
Robust V6 engine known for torque and towing capacity.
Durability:
Renowned for its robust build quality and reliability in demanding conditions.
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control system (ECU), transmission (automatic and manual).
Chassis:
Suspension (front and rear), steering system, braking system (ABS included), driveline (4WD system, differentials).
Body:
Body construction, exterior trim, interior trim, HVAC system, power accessories (windows, locks, mirrors), seats, airbags.
Electrical:
Wiring diagrams, charging system, starting system, lighting system, instrument cluster, audio system, power distribution, fuses and relays.
Maintenance:
Routine maintenance checks, fluid changes, filter replacements, lubrication points.
Repair:
Component removal, disassembly, inspection, repair, reassembly, and installation procedures.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptoms and probable causes, diagnostic flowcharts.
Specifications:
Torque specifications, clearances, measurements, fluid capacities, electrical specifications.
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including advanced diagnostic procedures and electrical system troubleshooting.
File Type:
Portable Document Format (PDF)
Quality:
High-resolution, allowing for clear printing of all diagrams, schematics, and text.
Binding:
N/A (Digital PDF format)
Paper Recommendation:
N/A (Digital PDF format, printable on standard paper)
Text Search:
Searchable text within the PDF document for quick information retrieval.
Configuration:
3.5L (3497cc) V6, SOHC (Single Overhead Camshaft), 24 Valves
Bore X Stroke:
94.0 mm x 84.0 mm (3.70 in x 3.31 in)
Horsepower:
Approx. 195-200 hp @ 5000-5200 rpm (market dependent)
Torque:
Approx. 220-225 lb-ft @ 3500-4000 rpm (market dependent)
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Type:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or coil packs.
Type:
4-Speed Automatic (V4A51)
Type:
5-Speed Manual (R5M21)
4Wd System Integration:
Integrated with the Super Select II 4WD system (on most models).
Automatic Transmission Fluid:
DIAQUEEN ATF-J2 or equivalent
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Length:
Approx. 179.9 inches (4570 mm)
Width:
Approx. 71.3 inches (1811 mm)
Height:
Approx. 66.3 inches (1684 mm)
Wheelbase:
Approx. 106.7 inches (2710 mm)
Ground Clearance:
Approx. 8.3 inches (211 mm)
Curb Weight:
Approx. 4000-4400 lbs (1814-2000 kg), varies by trim and drivetrain.
Towing Capacity:
Up to 5,000 lbs (2268 kg) (with proper towing equipment and trailer brake control)
NHTSA Frontal Crash:
4-Star Driver, 5-Star Passenger (for 2003 model, indicative for 2004)
IIHS Side Impact:
Good (for comparable models in the era, specific 2004 Montero Sport rating may vary)
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS) on some trims.
Airbags:
Driver and front passenger airbags.
Seatbelts:
Three-point seat belts with pretensioners.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
Oil Change:
Every 3,750 miles (6,000 km) or 3 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plugs:
105,000 miles (168,000 km) for Iridium type (if equipped), consult manual for specific type.
Timing Belt:
This engine (6G74) uses a timing belt. Recommended replacement interval is typically 90,000 miles (144,000 km) or 7 years. Crucial to adhere to this to prevent catastrophic engine damage.
Engine Oil:
API SJ or SL, SAE 5W-30 or 10W-30 (depending on climate), 4.6 US qt (4.4 L) with filter for 3.5L V6.
Coolant:
Ethylene Glycol based coolant, 50/50 mix with distilled water. Capacity approx. 7.5 US qt (7.1 L).
Brake Fluid:
DOT 3 or DOT 4.
Common Issue 1:
Rear main seal leaks.
Common Issue 2:
Coolant leaks from intake manifold gaskets or heater hoses.
Common Issue 3:
Front suspension components (ball joints, control arm bushings) wear.
Common Issue 4:
Oil pan gasket leaks.
Mitsubishi SUV History:
Mitsubishi has a long history of producing capable SUVs, dating back to the Pajero (Montero) line, known for off-road prowess.
Generation:
First Generation (1997-2004 in North America). This model represents the latter part of the first generation, with a facelift in 2001.
Manufacturing Location:
Japan (primarily)
Model Discontinuation Na:
Discontinued in North America after the 2006 model year, replaced by the Outlander.
Off Road Awards:
While specific awards for the 2004 model year might not be readily available, the Montero Sport platform, derived from the Pajero lineage, has historically been recognized for its off-road capabilities and durability by various automotive publications and enthusiast groups.
Consumer Reports:
Consumer Reports ratings for this era can vary, but typically highlighted its off-road prowess and V6 power, while sometimes noting average fuel economy and interior material quality compared to unibody competitors.
