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Mitsubishi Nimbus 2001 2002 2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Nimbus Model Nickname: Space Wagon (in some markets) Codes Generation Code: This generation often referred to as the third generation (UA/UB/UC) 👋 Introduction...
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Mitsubishi Nimbus 2001 2002 2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Nimbus
Model Nickname:
Space Wagon (in some markets)
Codes
Generation Code:
This generation often referred to as the third generation (UA/UB/UC)
👋 Introduction
Market Position
Segment:
Compact MPV / Minivan
Target Audience:
Families, individuals seeking versatile and practical transportation with good interior space.
Competitive Analysis
Key Competitors:
Toyota Ipsum/Picnic, Honda Odyssey (smaller variants), Nissan Avenir/R'nessa, Mazda MPV.
Key Features
Versatility:
Designed for passenger comfort and cargo flexibility, often featuring folding or removable rear seats.
Practicality:
Aimed at providing a balance of passenger car driving dynamics with MPV practicality.
📋 Manual Details
Coverage Areas
Market Coverage:
Primarily targets markets where the Mitsubishi Nimbus (or its equivalent like Space Wagon) was officially sold, including Japan, Australia, and potentially others. Specific regional variations may exist within the manual.
Page Count
Total Pages:
1500
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (assumed, common for workshop manuals)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of engine disassembly, inspection, assembly, timing belt/chain replacement, piston/ring inspection, cylinder head repair, crankshaft/camshaft service, lubrication system, cooling system.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (EFI), emission control systems, ECU diagnostics, sensor testing and replacement.
Transmission Manual:
Service and repair procedures for manual transmissions, including clutch operation, gear engagement, lubrication, and internal component overhaul.
Transmission Automatic:
Complete overhaul procedures for automatic transmissions, hydraulic control systems, torque converter service, transmission fluid and filter replacement, electronic controls.
Drivetrain:
Front-wheel drive (FWD) and All-Wheel Drive (AWD) systems, including propeller shafts, transfer cases (if applicable), drive shafts, CV joints, differentials, wheel bearings.
Suspension:
Front and rear suspension systems, including struts, shock absorbers, coil springs, control arms, ball joints, bushings, sway bars, alignment procedures.
Steering:
Power steering system, steering rack and pinion, steering column, tie rod ends, wheel alignment specifications.
Brakes:
Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System) components, brake fluid specifications, bleeding procedures, caliper and master cylinder overhaul, rotor and pad replacement.
Electrical System:
Complete wiring diagrams, lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuses, relays, battery service.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, bumpers, glass replacement, structural repair guidelines.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant charging, compressor service, evaporator and condenser diagnosis, blower motor, climate control panel.
Emissions Control:
Detailed information on emission control devices, EGR (Exhaust Gas Recirculation), catalytic converter, oxygen sensors, evaporative emission control (EVAP) system.
Procedures Included
Scheduled Maintenance:
Comprehensive maintenance schedules for oil changes, filter replacements, fluid checks, spark plugs, timing belt service, and other routine services.
Troubleshooting:
Extensive troubleshooting guides for diagnosing common and uncommon problems, often presented in a symptom-based format with diagnostic flowcharts.
Repair Procedures:
Step-by-step instructions for component removal, replacement, and installation for virtually every part of the vehicle.
Diagnostic Procedures:
Detailed methods for diagnosing electrical issues, engine performance problems, and transmission concerns, including use of diagnostic tools.
Specifications And Tolerances:
Precise technical specifications, torque values, clearances, and tolerances required for proper assembly and repair.
Wiring Diagrams:
Complete and detailed electrical wiring schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds, advanced diagnostics, and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable within the PDF, allowing for quick access to specific information.
Print Quality
Quality:
High-resolution scans/digital creation, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 (common for this era Mitsubishi, though specific variants for Nimbus may vary. Could also be 4G93 or 4G64 variants)
Engine Type:
Inline 4-cylinder, SOHC or DOHC, Fuel Injection (EFI)
Displacement:
Typically 1.8L (1834cc) or 2.0L (1998cc) for 4G63/4G64. Specific engine may vary by market.
Performance
Horsepower Range:
Approximately 125-140 hp (for 1.8L/2.0L variants, depending on tuning and market).
Torque Range:
Approximately 160-180 Nm (for 1.8L/2.0L variants).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent)
Lubrication System
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2/GF-3, viscosity typically 5W-30 or 10W-30 depending on ambient temperature.
Oil Capacity With Filter:
Approx. 4.0 - 4.5 liters (check specific engine variant in manual)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission with Electronically Controlled Clutch Lock-Up
Features
AWD Option:
Available with optional All-Wheel Drive (AWD) system (often referred to as Super Select 4WD or similar).
Fluid Specifications Automatic
Automatic Transmission Fluid Type:
Mitsubishi ATF-SP II M or equivalent, or Dexron II/III (check manual for specific recommendation).
📐 Dimensions
Exterior
Length:
Approximately 4530 mm
Width:
Approximately 1750 mm
Height:
Approximately 1640 mm
Wheelbase
Wheelbase:
Approximately 2730 mm
Weights
Curb Weight:
Approximately 1450 - 1600 kg, depending on configuration (FWD/AWD, engine, trim).
Gross Vehicle Weight:
Typically around 2000-2100 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Specific crash test ratings from NHTSA or Euro NCAP for these model years are not widely publicized or may vary by market. Refer to the manual for any specific structural safety information.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on higher trims.
Traction Control:
Traction control system (TCS) may be available on AWD models or higher trims.
Passive Features
Airbags:
Driver and front passenger airbags were standard or optional, depending on market and trim level.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, and lap or three-point belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio/CD player with AM/FM reception, typically 4-6 speakers. Cassette players were also common in earlier models of this generation.
Navigation:
Optional factory-installed GPS navigation systems were available on higher trim levels in some markets.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Connectivity
Power Features:
Power windows, power door locks, power mirrors were common features, often standard on higher trims.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Interval:
Typically 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium/platinum plugs, or 30,000 miles for standard copper plugs.
Timing Belt Replacement Interval:
Crucial maintenance item. Typically every 60,000 - 70,000 miles (96,000 - 112,000 km) or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Refer to manual; typically Dexron II/III or a specific Mitsubishi power steering fluid.
Coolant Capacity:
Approx. 6.0 - 7.0 liters (check specific engine variant in manual).
Known Issues
Timing Belt Wear:
As with any vehicle, timely timing belt replacement is critical to prevent catastrophic engine failure.
Automatic Transmission Issues:
Some automatic transmissions might experience delayed shifting or slipping if fluid and filter maintenance is neglected.
Suspension Bushings:
Wear in suspension bushings can lead to clunks or less precise handling over time.
HVAC System Reliability:
Common issues can include AC compressor failure or leaks in the refrigerant system. Blend door actuators can also fail.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors has a long history in automotive manufacturing, known for durable and capable vehicles, particularly in SUVs and performance segments, though the Nimbus was positioned as a practical family vehicle.
Model Evolution
Nimbus Heritage:
The Nimbus nameplate (and its Space Wagon variant) has been part of Mitsubishi's lineup for several generations, evolving from a more car-like station wagon to a more distinct MPV/minivan design.
Generation Details:
The 2001-2003 models represent the third generation of the Nimbus/Space Wagon, which featured a more modern design and enhanced interior functionality compared to earlier iterations.
Production
Production Period:
This specific generation was produced from approximately 1998/1999 to 2004/2005, with the 2001-2003 years falling within its main production run.
Manufacturing Location:
Primarily manufactured in Japan by Mitsubishi Motors.
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific industry awards for the Mitsubishi Nimbus from 2001-2003 are not prominently documented. However, Mitsubishi vehicles of this era were generally recognized for their reliability and value proposition in their respective segments.
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