🏷️ Basic Information

Make:

Mitsubishi

Model:

Outlander

Generation:

First Generation

Model Years Covered:

2003, 2004, 2005, 2006, 2007, 2008

Chassis Code:

CU_W

👋 Introduction

Segment:

Compact Crossover SUV

Target Audience:

Families, individuals seeking a versatile and practical vehicle for urban and light off-road use

Key Competitors:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Subaru Forester

Versatility:

Practicality of an SUV with a more car-like driving experience

AWD Option:

Availability of Mitsubishi's AWC (All-Wheel Control) system for enhanced traction and stability

Design:

Distinctive styling, comfortable interior with good passenger space

📋 Manual Details

Content Scope:

Comprehensive service, maintenance, and repair for all vehicle systems

Estimated Pages:

Over 2000 (typical for comprehensive service manuals of this era)

Type:

Full Service and Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system (belt/chain), lubrication, cooling, fuel delivery, emission controls

Engine Electrical:

Ignition system, starting system, charging system, fuel injection system, engine control module (ECM/ECU) diagnostics and wiring diagrams

Transmission Manual:

Clutch, gearbox assembly, internal components, shift mechanism, lubrication

Transmission Automatic:

Automatic transmission assembly, valve body, torque converter, planetary gear sets, hydraulic control, electronic controls, cooling, fluid specifications

Drivetrain:

Front-wheel drive (FWD) and All-Wheel Drive (AWD) systems, driveshafts, CV joints, differentials, transfer case (if applicable)

Brakes:

Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), hydraulic circuits, parking brake

Suspension:

Front suspension (MacPherson strut, control arms), rear suspension (multi-link, trailing arm), shock absorbers, springs, bushings, alignment specifications

Steering:

Power steering system (hydraulic), steering rack, tie rods, steering column, linkage

Electrical Body:

Lighting system (headlights, taillights, interior), power windows, power door locks, mirrors, wipers, horn, central locking, fuse box diagrams, relays

Climate Control:

HVAC (Heating, Ventilation, and Air Conditioning) system, refrigerant, compressor, condenser, evaporator, blower motor, climate control panel

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass, seals, trim, chassis structure

Body Interior:

Dashboard, seats, upholstery, airbags, seat belts, interior trim, sound insulation

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool procedures, troubleshooting flowcharts

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections, spark plug replacement

Major Repairs:

Engine overhaul, transmission rebuild, suspension component replacement, brake caliper replacement, exhaust system repair

Troubleshooting:

Systematic diagnostic procedures for common and complex issues, fault finding guides

Wiring Diagrams:

Detailed electrical system wiring schematics for all major components and circuits

Special Tools:

Identification and usage of any specialized tools required for specific repair procedures

Depth:

Full vehicle disassembly and reassembly procedures, component specifications, torque values, clearances, diagnostic parameters

📊 Manual Specifications

Format Details:

PDF (Portable Document Format)

Printability:

Fully printable, allowing users to print specific pages or the entire manual

Binding:

Digital (N/A for PDF, but printable for physical binding)

Paper Quality:

N/A (Digital format, but designed for clear printing on standard paper)

Searchability:

Searchable text within the PDF document for quick information retrieval

Zoom Capability:

Zoom IN/OUT functionality for detailed examination of diagrams and text

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip (for potential archive extraction if applicable)

Operating Systems:

Compatible with all versions of Windows and Mac

⚙️ Engine Specifications

Engine Code 2 4L:

4G64 (2.4L SOHC Inline-4)

Displacement 2 4L:

2351 cc (2.4 Liters)

Bore X Stroke 2 4L:

86.5 mm x 100.0 mm

Compression Ratio 2 4L:

9.0:1

Horsepower 2 4L Approx:

140-145 hp @ 5500-5700 rpm

Torque 2 4L Approx:

145-150 lb-ft @ 3500-4000 rpm

Engine Code 3 0L V6:

6G72 (3.0L SOHC V6 - available in later models/markets)

Displacement 3 0L V6:

2972 cc (3.0 Liters)

Horsepower 3 0L V6 Approx:

165-200 hp (depending on market and specific engine variant)

Torque 3 0L V6 Approx:

180-200 lb-ft (depending on market and specific engine variant)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 Octane (Minimum)

🔧 Transmission

Transmission Type Std:

4-speed Automatic Transmission (FWD)

Transmission Type Opt:

5-speed Manual Transmission (FWD, typically for 2.4L models)

Transmission Type AWD:

4-speed Automatic Transmission with AWC (All-Wheel Control) System (available for AWD models)

Awc System:

Active All-Wheel Control system with selectable modes (e.g., 2WD, 4WD Auto, 4WD Lock)

📐 Dimensions

Length Approx:

4535-4570 mm (178.5-179.9 inches)

Width Approx:

1780-1800 mm (70.1-70.9 inches)

Height Approx:

1655-1670 mm (65.2-65.7 inches)

Wheelbase Approx:

2625 mm (103.3 inches)

Curb Weight Approx:

1480-1650 kg (3260-3640 lbs) - varies by drivetrain and trim

Cargo Volume Approx:

Around 30-35 cubic feet (behind rear seats), expandable with seats folded

🛡️ Safety Features

NHTSA Front Driver Side:

5-Star (for models equipped with side airbags)

NHTSA Front Passenger Side:

5-Star (for models equipped with side airbags)

IIHS Side Impact:

Good (for models with side airbags)

ABS:

Standard Anti-lock Braking System

Ebd:

Standard Electronic Brakeforce Distribution

Traction Control:

Optional Traction Control System (TCS) depending on trim and drivetrain

Airbags Std:

Front airbags

Airbags Opt:

Optional front side-impact airbags and side curtain airbags

Seatbelts:

3-point seat belts with pretensioners and load limiters

💡 Technology Features

Audio System:

Standard AM/FM/CD player, optional premium audio with subwoofer, satellite radio capability on some trims.

Display:

Basic digital display for climate and audio, no advanced infotainment screens in early models.

Cruise Control:

Standard on most trims.

Keyless Entry:

Available on higher trim levels.

Auxiliary Input:

Rare for this era, generally not equipped with standard aux inputs.

Bluetooth:

Not available from the factory for this model year range.

🔧 Maintenance

Engine Oil Change:

Every 7,500 miles or 6 months, whichever comes first (using synthetic blend or full synthetic oil)

Engine Oil Filter:

Replace with engine oil change

Engine Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles

Cabin Air Filter:

Inspect every 15,000 miles, replace as needed or every 20,000 miles

Spark Plugs:

Replace every 60,000 - 100,000 miles (depending on plug type specified - platinum or iridium)

Timing Belt:

Crucial: Inspect and replace every 60,000 to 90,000 miles or 5-7 years for the 4G64 engine. Failure can cause catastrophic engine damage. The manual will specify exact interval and potential replacement of tensioner/water pump.

Engine Oil:

SAE 5W-30 or 5W-40 (API SJ or higher classification)

Engine Coolant:

Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent (ethylene glycol based, 50/50 mix with distilled water)

Transmission Fluid Auto:

Mitsubishi DiaQueen ATF-J2 or equivalent (specific to the transmission)

Transmission Fluid Manual:

API GL-4 SAE 75W-85 or 75W-90 gear oil

Power Steering Fluid:

Dexron III/Mercon ATF or equivalent

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Differential Fluid AWD:

API GL-5 SAE 75W-90 hypoid gear oil (for center differential/transfer case if applicable)

Timing Belt Failure:

A known risk if not replaced at recommended intervals, leading to severe engine damage.

Suspension Wear:

Front control arm bushings and rear suspension bushings can wear over time, leading to clunking noises and alignment issues.

Power Steering Leaks:

Some owners have reported leaks from the power steering pump or hoses.

ABS/Traction Control Lamp:

Intermittent illumination of ABS or traction control warning lights can be due to faulty wheel speed sensors.

HVAC Blower Motor:

Blower motor failure or intermittent operation can occur.

📚 Vehicle History

Manufacturer:

Mitsubishi Motors Corporation (MMC)

Introduction:

The first generation Outlander was launched in Japan in 2001 and globally in 2003 as Mitsubishi's entry into the compact SUV segment.

Platform:

Built on the Mitsubishi GS platform, shared with other Mitsubishi and related Chrysler/Dodge/Plymouth models of the era.

Facelift:

A significant facelift occurred for the 2007 model year, introducing updated styling, interior refinements, and enhanced features.

Manufacturing Location:

Primarily produced at Mitsubishi's plant in Mizushima, Japan.

🏆 Awards & Recognition

IIHS Top Safety Pick:

Achieved 'Good' ratings in IIHS front and side impact tests for models equipped with side airbags, contributing to its safety reputation.