🏷️ Basic Information

Make:

Mitsubishi

Model:

Outlander

Year:

2006

Generation:

First Generation (CU#W)

Chassis Code:

CU2W (for petrol engine, AWD)

Engine Codes Covered:

4G63, 4G69 (specific variants may apply)

👋 Introduction

Vehicle Class:

Compact Crossover SUV

Target Audience:

Families seeking a versatile, practical, and stylish SUV with optional all-wheel drive capability.

Key Competitors 2006:

Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail (first generation).

Design Philosophy:

Sporty styling, versatile interior with sliding rear seats, available AWD, and a focus on driver engagement.

Manual Value Proposition:

Provides essential, in-depth technical information for maintaining and repairing the 2006 Mitsubishi Outlander, empowering owners and independent repair shops.

📋 Manual Details

Systems Covered:

Engine, Transmission (Automatic & Manual), Drivetrain (AWD), Brakes (ABS, EBD), Suspension, Steering, HVAC, Electrical System, Body & Chassis, Fuel System, Cooling System, Exhaust System, Safety Systems (Airbags), Diagnostic Procedures, Specifications.

Estimated Page Count:

Extensive (Software format allows for comprehensive coverage beyond typical printed manuals; exact page count not specified, but implies full factory service manual depth).

Manual Type:

Service and Repair Manual Software

Language:

English

Format:

Software (likely PDF or proprietary diagnostic software interface).

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing components, lubrication system, cooling system.

Engine Performance:

Fuel injection system, ignition system, emissions control system, turbocharger (if applicable to specific trim/engine).

Transmission Manual:

Clutch, gearbox, shift mechanism, internal components, fluid specifications, repair procedures.

Transmission Automatic:

Torque converter, valve body, internal gear sets, hydraulic control system, electronic control unit (TCU), fluid specifications, repair procedures.

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive shafts, CV joints, differentials, transfer case (if applicable), viscous coupling unit.

Suspension:

Front MacPherson strut, rear multi-link suspension, control arms, springs, shock absorbers, bushings, alignment specifications.

Steering:

Power steering system (hydraulic), steering rack, tie rods, power steering fluid specifications.

Brakes:

Front vented discs, rear solid discs, hydraulic system, brake fluid specifications, ABS, EBD (Electronic Brakeforce Distribution), brake pad and rotor replacement, caliper service.

Electrical System Basic:

12V battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows.

Electrical System Advanced:

Fuse box locations, relay assignments, wiring diagrams, body control module (BCM), engine control module (ECM), transmission control module (TCM), diagnostic trouble codes (DTCs).

HVAC:

Air conditioning system (refrigerant type, charging), heating system, blower motor, climate control module, cabin air filter replacement.

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass replacement, seals, exterior trim.

Body Interior:

Seats, dashboard, door panels, headliner, carpet, interior trim, airbags (SRS - Supplemental Restraint System) removal and installation procedures, safety precautions.

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Diagnostic Troubleshooting:

Step-by-step troubleshooting guides for common and uncommon issues, diagnostic trouble code (DTC) interpretation and resolution, symptom-based diagnostics.

Repair Procedures:

Detailed step-by-step instructions for component removal, repair, and reinstallation across all major vehicle systems.

Component Replacement:

Replacement of wear items like brake pads, rotors, spark plugs, belts, hoses, as well as major component replacements (e.g., engine, transmission, steering rack).

Special Tools Required:

Identification and usage of specific tools needed for certain repair or diagnostic procedures.

Depth:

Comprehensive, factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Covers basic maintenance to complex rebuilds and diagnostics.

📊 Manual Specifications

File Format:

Software (likely PDF with search functionality, or proprietary executable).

Print Quality:

N/A (Digital Format) - Assumed to be high resolution and clear for digital viewing and printing of individual pages.

Binding Type:

N/A (Software) - No physical binding.

Paper Type:

N/A (Software) - Digital content.

⚙️ Engine Specifications

Engine Name And Code:

2.4L Inline-4 (4G69 MIVEC SOHC)

Displacement:

2378 cc (2.4 Liters)

Bore X Stroke:

87.0 mm x 97.0 mm (approximate, common for 4G6 series)

Compression Ratio:

9.5:1 (approximate for 4G69 MIVEC)

Horsepower:

160 hp @ 6000 rpm (approximate for US spec 4G69 MIVEC)

Torque:

162 lb-ft @ 4000 rpm (approximate for US spec 4G69 MIVEC)

Fuel Type:

Unleaded gasoline

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Ignition System:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Direct Ignition (DI) depending on specific configuration.

Engine Control Unit:

ECM (Engine Control Module) with MIVEC control for variable valve timing.

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission (F5M42/F5M51 series)

Transmission Type Optional:

4-speed Automatic Transmission with INVECS-II

AWD System:

Mitsubishi's Active All-Wheel Control (AWC) system with electronically controlled coupling and driver-selectable modes (e.g., 2WD, 4WD Auto, 4WD Lock).

Automatic Transmission Fluid:

Diaqueen ATF SP-III or equivalent (check specific manual for precise spec).

Manual Transmission Fluid:

API GL-3 or GL-4 gear oil, SAE 75W-85 or 75W-90 (check specific manual for precise spec).

📐 Dimensions

Length:

4620 mm (181.9 in)

Width:

1780 mm (70.1 in)

Height:

1665 mm (65.6 in) (with roof rails, may vary)

Wheelbase:

2625 mm (103.3 in)

Ground Clearance:

Approximately 195 mm (7.7 in) (unladen)

Curb Weight:

1510 kg - 1600 kg (approximate, depending on FWD/AWD and transmission)

Gross Vehicle Weight Rating:

Not specified, but typical for class.

Cargo Volume Behind Rear Seats:

Approximately 336 liters (11.9 cu ft)

Cargo Volume With Rear Seats Folded:

Approximately 1951 liters (68.9 cu ft) (up to the roof)

🛡️ Safety Features

NHTSA Front Crash Test Rating:

4-star (driver), 5-star (passenger) for the 2006 model year (US).

IIHS Front Offset Crash Test Rating:

Good (for 2006 model year, US).

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Electronic Stability Control (ESC - optional or standard on certain trims).

Passive Safety Features:

Driver and front passenger airbags, front side-impact airbags, available curtain airbags, three-point seatbelts with pretensioners, LATCH child seat anchors.

💡 Technology Features

Audio System:

Factory-installed AM/FM/CD audio system, potentially with Rockford Fosgate premium audio as an option. Aux input may be available on later models or optional.

Climate Control:

Manual or automatic climate control systems depending on trim level.

Cruise Control:

Standard on most trims.

Parking Assistance:

Optional rear parking sensors on some trims.

Keyless Entry:

Available keyless entry and remote start functionality on higher trims.

🔧 Maintenance

Engine Oil And Filter Change:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions). Severe driving conditions may require shorter intervals (consult manual).

Spark Plug Replacement:

Every 60,000 miles (96,000 km) with platinum-tipped spark plugs (refer to manual for specific part numbers).

Coolant Replacement:

Initial replacement at 5 years or 60,000 miles (96,000 km), then every 30,000 miles (48,000 km) or 2 years thereafter (using Mitsubishi Super Long Life Coolant - DIA QUEEN SUPER LONG LIFE COOLANT).

Air Filter Replacement:

Inspect every 7,500 miles (12,000 km), replace as needed or every 30,000 miles (48,000 km).

Cabin Air Filter Replacement:

Inspect every 7,500 miles (12,000 km), replace as needed or every 15,000 miles (24,000 km).

Engine Oil Type:

SAE 5W-30, API SM, ILSAC GF-4 (consult manual for exact specification and capacity).

Brake Fluid Type:

DOT 3 or DOT 4 (consult manual for precise specification).

Power Steering Fluid Type:

Dexron III or equivalent ATF (consult manual).

Common Wear Items:

Brake pads and rotors, suspension bushings, CV joint boots, exhaust system components.

Potential Engine Issues:

Oil consumption can be a factor in higher mileage 4G69 engines; MIVEC system can occasionally develop issues.

Potential Transmission Issues:

Automatic transmission may exhibit occasional harsh shifts or solenoid issues; manual clutch wear.

Potential AWD Issues:

Viscous coupling unit in AWD system can overheat or fail if abused or improperly maintained.

📚 Vehicle History

Mitsubishi Motors History:

Founded in 1917, Mitsubishi Motors has a long history in automotive manufacturing, known for vehicles like the Lancer Evolution, Pajero/Montero, and Eclipse.

Outlander Generation 1:

The 2006 Outlander marks the final year of the first generation (CU#W), which debuted in 2001. It was built on Mitsubishi's GS platform, shared with the Lancer sedan.

Outlander Generation 2 Preview:

A completely redesigned second generation Outlander (CW5W/CW6W) was introduced for the 2007 model year, featuring a larger platform and more powerful engine options.

Manufacturing Location:

Japan (primarily) and other global assembly plants.

🏆 Awards & Recognition

IIHS Top Safety Pick Indicator:

While not always explicitly awarded 'Top Safety Pick', it performed well in IIHS crash tests for its class and year.

Consumer Reports Reliability:

Varied reliability ratings over its production life; the 2006 model is generally considered average to slightly below average compared to class leaders, with some specific issues noted (addressed in manual).