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Mitsubishi Outlander Complete Workshop Service Repair Manual 2007 2008 2009 2010 2011 2012 2013

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Model Generations: Second Generation (CW/ZJ) Applicable Years: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis Codes: CW0W (AWD), ZJ (FWD) 👋...
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Mitsubishi Outlander Complete Workshop Service Repair Manual 2007 2008 2009 2010 2011 2012 2013
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Outlander
Model Generations:
Second Generation (CW/ZJ)
Applicable Years:
2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Chassis Codes:
CW0W (AWD), ZJ (FWD)
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV (often referred to as a mid-size crossover in North America due to its size and available seating)
Key Selling Points:
Versatile interior, available all-wheel drive, comfortable ride, practical for families.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan Rogue, Ford Escape, Subaru Forester, Mazda CX-5.
Key Features
Powertrain Options:
Four-cylinder engines, V6 engine availability.
Drivetrain Options:
Front-wheel drive (FWD) and All-wheel drive (AWD) with Mitsubishi's S-AWC (Super All-Wheel Control) system on certain trims.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (primarily North America, Europe, Asia - specific regional variations may exist)
Regions Covered In Manual:
North America, Europe, Australia, Asia (based on common engine/transmission variants)
Page Count
Estimated Page Count:
~2000-3000+ pages (comprehensive, often split into multiple volumes or sections)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, lubrication, cooling system, exhaust system, transmission (automatic & manual), drivetrain components (CVT specific if applicable).
Chassis:
Suspension (front & rear), steering system, braking system (hydraulic, ABS, EBD, DSC), wheels and tires.
Electrical:
Body electrical systems, lighting, instrument cluster, power accessories, audio system, climate control electronics, engine control module (ECM), transmission control module (TCM), anti-theft system, airbags (SRS).
Body:
Body construction, interior trim, exterior trim, doors, windows, glass, HVAC (heating, ventilation, air conditioning) system, body sealing, chassis alignment.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad/rotor replacement, belt inspections.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation and clearing, scan tool procedures.
Repair:
Engine overhauls, transmission rebuilds, suspension component replacement, brake caliper/master cylinder replacement, electrical component repair, body panel repair and replacement.
Adjustment Calibration:
Wheel alignment, throttle body cleaning and relearn, transmission shift point adjustments, headlight aiming, parking brake adjustment.
Special Tools:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine/transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
Diagnostic Focus:
In-depth coverage of diagnostic trouble codes (DTCs), sensor data interpretation, and component testing.
Wiring Diagrams:
Detailed electrical wiring diagrams for all major systems.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Print Quality:
High-resolution images and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Usdm:
4B11 (2.0L I4), 4B12 (2.4L I4), 6B31 (3.0L V6 - primarily in North America)
Displacement 2.4L:
2.4 Liters (2360 cc)
Displacement 3.0L:
3.0 Liters (2998 cc)
Performance 2.4L
Horsepower 2.4L:
Approximately 168-170 hp @ 6000 rpm
Torque 2.4L:
Approximately 166-167 lb-ft @ 4100 rpm
Performance 3.0L
Horsepower 3.0L:
Approximately 220 hp @ 6000 rpm
Torque 3.0L:
Approximately 200-205 lb-ft @ 3750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI/GDI)
Fuel Type:
Unleaded Gasoline
Emission Control:
Catalytic Converter, Oxygen Sensors, EGR (where applicable)
🔧 Transmission
Standard
Transmission Type FWD:
Continuously Variable Transmission (CVT)
Transmission Type AWD:
Continuously Variable Transmission (CVT) or 6-speed Automatic Transmission (INVECS-II Sport Mode)
Optional
Transmission Option V6:
6-speed Automatic Transmission (INVECS-II Sport Mode)
Features
Cvts Features:
Pulsed-control coaxial variable transmission, manual shift mode (sport mode/paddle shifters on some trims).
Fluid Specifications
Cvtf Recommendation:
Mitsubishi Genuine CVTF J1 or equivalent specification fluid.
Atf Recommendation:
Mitsubishi Genuine ATF SP-III or equivalent specification fluid.
📐 Dimensions
Exterior
Length:
Approx. 178.0 - 180.1 inches (4520 - 4575 mm) depending on model year and trim.
Width:
Approx. 70.9 inches (1800 mm)
Height:
Approx. 65.2 - 66.1 inches (1655 - 1680 mm) depending on model year and trim.
Wheelbase
Wheelbase:
Approx. 103.0 inches (2615 mm)
Weights
Curb Weight:
Approx. 3300 - 3800 lbs (1500 - 1725 kg) depending on configuration (engine, drivetrain).
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 14.9 - 24.8 cu ft (422 - 702 liters) depending on seating configuration and market.
Cargo Volume Max:
Approx. 61.6 - 68.7 cu ft (1744 - 1945 liters) with rear seats folded.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Generally 4 or 5 stars for frontal impact protection (vary by year/testing)
IIHS Side Impact:
Good or Acceptable for side impact protection (vary by year/testing)
Active Features
Traction Control:
Standard Traction Control System (TCS).
Electronic Stability:
Standard Electronic Stability Control (ESC) / Active Stability Control (ASC).
AWD System:
Available Super All-Wheel Control (S-AWC) with modes like Normal, Snow, Gravel, Tarmac (on AWD models).
Passive Features
Airbags:
Front airbags, front side-impact airbags, side-curtain airbags (coverage varies by trim/market).
Seatbelts:
3-point front and rear seatbelts with pretensioners and force limiters.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Infotainment System:
Touchscreen audio system with CD player, MP3 capability, available navigation system, Bluetooth hands-free calling and audio streaming on higher trims.
Audio Options:
Rockford Fosgate premium audio system available on select trims.
Driver Assistance
Cruise Control:
Standard cruise control, available adaptive cruise control on some later models/trims.
Rearview Camera:
Available rearview camera system on mid to higher trims.
Connectivity
Connectivity Features:
USB input for audio devices, auxiliary audio jack, Bluetooth connectivity.
🔧 Maintenance
Service Intervals Oil
Engine Oil Change Interval:
Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first. Check owner's manual for specific recommendation based on driving conditions.
Service Intervals Filters
Engine Oil Filter Replacement:
Replace with every oil change.
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 12 months/15,000 miles.
Service Intervals Fluids
Transmission Fluid Change Interval:
CVT: Check condition, replace as per severe service schedule or at ~60,000 miles (96,000 km). Automatic: Check condition, replace as per severe service schedule or ~30,000-60,000 miles (48,000-96,000 km).
Coolant Replacement Interval:
First replacement at 105,000 miles (168,000 km) or 7 years, then every 52,500 miles (84,000 km) or 5 years.
Service Intervals Spark Plugs
Spark Plug Replacement Interval Iridium:
Iridium tip plugs: Approximately 100,000 miles (160,000 km).
Fluid Specifications
Engine Oil Type 2.4L:
SAE 0W-20, API SN/ILSAC GF-5 or higher.
Engine Oil Type 3.0L:
SAE 5W-30, API SN/ILSAC GF-5 or higher.
Engine Oil Capacity 2.4L:
Approx. 4.8 US quarts (4.5 liters) with filter change.
Engine Oil Capacity 3.0L:
Approx. 5.2 US quarts (4.9 liters) with filter change.
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent OAT-based antifreeze/coolant).
Known Issues
Cvt Hesitation:
Some owners reported occasional hesitation or rough engagement with the CVT, often related to fluid condition or TCM software.
V6 Oil Consumption:
The 3.0L V6 engine can sometimes exhibit higher than average oil consumption, requiring regular checks and top-offs.
Suspension Noise:
Front suspension components (e.g., sway bar links, bushings) can sometimes develop noises over time.
Electronic Issues:
Infrequent reports of minor electrical gremlins or sensor issues, typically addressed by software updates or component replacement.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer founded in 1970. Known for its diverse range of vehicles from small cars to SUVs and performance vehicles.
Model Evolution
First Generation Outlander:
Launched in 2001 (as the Outlander), based on the Lancer platform, initially offered with 2.0L and 2.4L engines, and available in AWD.
Second Generation Outlander Launch:
Introduced in 2005 for the 2006 model year globally, and late 2006 for the 2007 model year in North America. Significant redesign, new platform shared with Peugeot/Citroën (Project Global), and introduction of the V6 engine option and advanced S-AWC system.
Facelifts And Updates:
Received minor styling updates and feature additions throughout its lifecycle, particularly around the 2010 model year.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Okazaki Plant) and also in other locations depending on market (e.g., Netherlands for Europe).
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Received 'Top Safety Pick' awards from the Insurance Institute for Highway Safety (IIHS) in various years for good performance in crash tests.
Kbb Best Buy:
Often recognized by Kelley Blue Book (KBB) as a 'Best Buy' in its segment for value and utility.
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