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Mitsubishi Outlander 2005 Workshop Service Repair Manual

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$16.99
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$16.99
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Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2005 Codes Chassis Code: CU2W Engine Code: 4G63 (2.4L) Introduction Market Position Positioning: Compact SUV known for its practicality, distinctive styling, and...
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Mitsubishi Outlander 2005 Workshop Service Repair ManualMitsubishi Outlander 2005 Workshop Service Repair ManualMitsubishi Outlander 2005 Workshop Service Repair ManualMitsubishi Outlander 2005 Workshop Service Repair Manual
Basic Information
Identification
Make: Mitsubishi
Model: Outlander
Year: 2005
Codes
Chassis Code: CU2W
Engine Code: 4G63 (2.4L)
Introduction
Market Position
Positioning: Compact SUV known for its practicality, distinctive styling, and availability of all-wheel drive.
Competitive Analysis
Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan X-Trail
Key Features
Design: Distinctive 'jet fighter' inspired exterior design for its era.
Drivetrain: Optional AWC (All Wheel Control) system offering enhanced traction and stability.
Manual Details
Coverage Areas
Coverage: All styles and configurations of the 2005 Mitsubishi Outlander
Page Count
Estimated Pages: Hundreds
Manual Type
Type: Workshop Service Repair Manual
Language
Language: English
Format
Format: PDF
Manual Coverage
Systems Covered
Engine: Detailed diagnosis, repair, and overhaul of the 4G63 2.4L engine
Transmission: Service and repair procedures for automatic and manual transmissions
Drivetrain: Front-wheel drive and all-wheel drive (AWC) system diagnostics and repair
Brakes: Front and rear brake system service, including ABS
Suspension: Front and rear suspension component diagnosis and replacement
Steering: Power steering system service and repair
Cooling System: Radiator, hoses, thermostat, and fan service
Fuel System: Fuel pump, injectors, filter, and lines service
Electrical System: Comprehensive coverage including starting, charging, lighting, and accessories
Body And Interior: Body panel removal, interior trim, and comfort systems
HVAC: Heating, Ventilation, and Air Conditioning system service and repair
Exhaust System: Exhaust manifold, catalytic converter, and muffler service
Procedures Included
Maintenance: Oil changes, filter replacements, fluid checks, tune-ups
Troubleshooting: Detailed diagnostic procedures for common and uncommon issues
Repair: Step-by-step repair instructions for all major components and systems
Rebuilds: Complete engine and transmission overhaul procedures
Diagnostics: Wiring diagrams, diagnostic trouble codes (DTCs), and testing procedures
Installation: Component replacement and installation guidance
Technical Depth
Depth: Full factory-level detail, suitable for both DIY enthusiasts and professional mechanics
Illustrations: Hundreds of detailed illustrations, drawings, and photos
Notes Cautions: Includes critical notes, cautions, and warnings for each procedure
Manual Specifications
File Format
Format: PDF
Print Quality
Printability: Completely printable without restriction
Binding Type
Binding: Digital download (printable)
Paper Type
Paper Type: N/A (Digital)
Requirements
Software: Adobe PDF Reader
Engine Specifications
Primary Engine
Engine Type: Inline 4-Cylinder, DOHC, 16-Valve
Displacement: 2350 cc (2.4 Liters)
Performance
Horsepower: Approx. 145 hp @ 5500 rpm (US Spec)
Torque: Approx. 150 lb-ft @ 3750 rpm (US Spec)
Fuel System
Fuel Delivery: Electronic Fuel Injection (MPI)
Recommended Fuel: 87 Octane Unleaded Gasoline
Transmission
Standard
Type: 4-Speed Automatic Transmission (INVECS-II)
Optional
Type: 5-Speed Manual Transmission
Features
AWD Coupling: Electronically controlled Active-Trac 4WD (AWC) system
Dimensions
Exterior
Length: Approx. 4565 mm (179.7 in)
Width: Approx. 1775 mm (69.9 in)
Height: Approx. 1670 mm (65.7 in)
Weights
Curb Weight: Approx. 1440-1560 kg (3175-3440 lbs) depending on configuration
Towing Capacity: Refer to vehicle owner's manual or local regulations; typically limited for this class.
Safety Features
Ratings
NHTSA Front Impact: 4-Star (Driver and Passenger)
IIHS Side Impact: Good
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Traction Control: Optional Traction Control System (TCL)
Passive Features
Airbags: Front airbags, optional side airbags
Seatbelts: Three-point seatbelts with pretensioners
Technology Features
Infotainment
Audio System: Standard AM/FM CD player, optional Rockford Fosgate premium audio system.
Driver Assistance
Cruise Control: Standard cruise control system.
Connectivity
Auxiliary Input: Some models may feature an auxiliary audio input jack.
Maintenance
Service Intervals
Oil Change: Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type.
Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed.
Cabin Air Filter: Replace every 15,000 miles (24,000 km) or annually.
Spark Plugs: Replace at 60,000 - 100,000 miles (96,000 - 160,000 km) with platinum or iridium plugs.
Fluid Specifications
Engine Oil: SAE 5W-30 or 5W-40 API SM or higher (Check owner's manual for specific viscosity).
Coolant: Mitsubishi Super Long Life Coolant (MS-97B) or equivalent ethylene glycol-based coolant with deionized water.
Transmission Fluid Auto: DIA Queen ATF J2 or equivalent.
Transmission Fluid Manual: SAE 75W-90 API GL-4 or GL-5 gear oil.
Brake Fluid: DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Mounts: Premature wear on engine mounts can lead to vibration and clunking noises.
Evap System: Evaporative Emission Control (EVAP) system issues, often related to canister purge valves or hoses.
Exhaust Hangers: Corrosion and failure of exhaust system hangers.
Vehicle History
Brand Heritage
Heritage: Mitsubishi has a long history in automotive manufacturing, known for robust engineering and performance.
Model Evolution
Generation: First Generation (2000-2006)
Platform: Shared platform with the Mitsubishi Airtrek (Japan).
Production
Manufacturing Location: Japan (Mizushima Plant)
Awards & Recognition
Recognitions
IIHS Rating: IIHS Top Safety Pick for its year, demonstrating good performance in crash tests.
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