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Mitsubishi Outlander 2007 2008 2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Generation: CX/CY Codes Chassis Codes: CX3A, CX4A, CX6A, CY3A, CY4A, CY6A Engine Codes Gasoline: 4B10 (2.0L), 4B11 (2.4L), 4B12 (2.4L MIVEC) Engine...
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Mitsubishi Outlander 2007 2008 2009 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Outlander
Generation:
CX/CY
Codes
Chassis Codes:
CX3A, CX4A, CX6A, CY3A, CY4A, CY6A
Engine Codes Gasoline:
4B10 (2.0L), 4B11 (2.4L), 4B12 (2.4L MIVEC)
Engine Codes Diesel:
4HK1 (2.0L DI-D DOHC - Primarily for European markets, less common in US/Canada)
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Families, individuals seeking versatile transportation with AWD capability
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, Subaru Forester
Key Features
Powertrain Options:
Choice of 2.0L or 2.4L 4-cylinder engines, available All-Wheel Control (AWC) system
Interior Space:
Practical interior with flexible seating and cargo configurations
Ride Handling:
Comfort-oriented ride, competent handling for its class
📋 Manual Details
Coverage Areas
Years Covered:
2007, 2008, 2009
Regions Covered:
Global (based on common specifications for these model years)
Page Count
Total Pages:
5402
Manual Type
Type:
Workshop Service Repair Manual
Subtype:
Factory Service Manual Equivalent
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (including disassembly, assembly, inspection, repair, and specifications)
Engine Management:
Yes (ECU, sensors, actuators, fuel injection, ignition)
Fuel System:
Yes (fuel tank, pump, lines, injectors, pressure regulation)
Cooling System:
Yes (radiator, thermostat, water pump, fan, coolant types)
Exhaust System:
Yes (catalytic converter, mufflers, pipes, emissions components)
Transmission Manual:
Yes (removal, installation, overhaul, specifications)
Transmission Automatic:
Yes (CVT or traditional automatic depending on engine/market, removal, installation, overhaul, specifications)
Drivetrain Awc:
Yes (Active Center Differential, electronically controlled 4WD system, operation, diagnosis, repair)
Drivetrain Driveshafts Axles:
Yes (front and rear, CV joints, seals)
Suspension Front:
Yes (struts, control arms, ball joints, bushings, alignment)
Suspension Rear:
Yes (multi-link or independent suspension, shock absorbers, springs, bushings, alignment)
Steering System:
Yes (power steering pump, rack and pinion, tie rods, electric power steering components if applicable)
Brakes Front:
Yes (disc brakes, calipers, pads, rotors, hydraulic lines)
Brakes Rear:
Yes (disc or drum brakes, calipers, pads, rotors, parking brake)
ABS Esc:
Yes (Anti-lock Braking System, Electronic Stability Control, sensors, module, hydraulic unit)
Body Structure:
Yes (frame, chassis components, collision repair basics)
Exterior Trim:
Yes (bumpers, fenders, doors, hood, tailgate, trim pieces)
Interior Trim:
Yes (dashboard, door panels, seats, headliner, carpeting)
HVAC:
Yes (heating, ventilation, air conditioning, blower motor, compressor, refrigerant)
Lighting Exterior:
Yes (headlights, taillights, turn signals, fog lights, interior lighting)
Electrical System Battery:
Yes (battery type, testing, charging system)
Electrical System Alternator:
Yes (testing, replacement)
Electrical System Starter:
Yes (testing, replacement)
Wiring Diagrams:
Yes (comprehensive electrical schematics for all systems)
Body Control Module:
Yes (BCM, function, diagnosis)
Infotainment Audio:
Yes (radio, speakers, amplifier wiring)
Power Windows Locks:
Yes (motors, regulators, switches, wiring)
Airbags Restraint Systems:
Yes (SRS module, sensors, airbag units, precautions for handling)
Procedures Included
Maintenance:
Yes (routine service, fluid changes, filter replacements, inspections)
Troubleshooting:
Yes (diagnostic charts, symptom-based troubleshooting guides)
Disassembly Assembly:
Yes (step-by-step instructions for all major components)
Repair:
Yes (detailed repair procedures for worn or damaged parts)
Installation:
Yes (correct installation procedures for new or reconditioned parts)
Adjustment:
Yes (settings for various systems like brakes, clutch, parking brake)
Technical Depth
Depth:
Comprehensive (from basic maintenance to major component overhaul)
Illustrations:
Yes (detailed diagrams, exploded views, photos, schematics)
Special Tools:
Yes (identification and usage of specialized service tools)
Torque Specifications:
Yes (critical tightening torques for all fasteners)
Wear Limits:
Yes (allowable wear limits for critical components)
Service Data:
Yes (diagnostic data, specifications, test procedures)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Yes (all pages printable)
Searchability:
Likely searchable text within the PDF (standard for professional manuals)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows, Mac, Linux
Required Software:
Adobe Reader (or compatible PDF viewer)
⚙️ Engine Specifications
Primary Engine
Engine 2.0L:
Mitsubishi 4B10, 2.0L DOHC MIVEC I4, ~143 hp @ 6000 rpm, ~137 lb-ft @ 4000 rpm
Engine 2.4L:
Mitsubishi 4B11/4B12, 2.4L DOHC MIVEC I4, ~166-170 hp @ 6000 rpm, ~162-166 lb-ft @ 4100 rpm
Performance
Horsepower Range:
143 - 170 hp
Torque Range:
137 - 166 lb-ft
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Cooling
Coolant Capacity:
Approx. 7.1 Liters (7.5 US Quarts) - Varies slightly by engine
Engine Oil
Oil Capacity:
Approx. 4.7 Liters (5.0 US Quarts) with filter change (for 2.4L)
Recommended Oil Viscosity:
SAE 5W-30 (Refer to manual for exact specification)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual (often paired with 2.0L engine)
Optional
Optional Transmission:
Continuously Variable Transmission (CVT) or 4-speed automatic (often paired with 2.4L engine)
Features
All Wheel Control:
Available electronically controlled All-Wheel Control (AWC) system with multiple modes (e.g., 2WD, 4WD Auto, 4WD Lock)
Fluid Specs
Cvt Fluid Type:
DiaQueen CVTF-J1 or equivalent (Crucial to use correct fluid)
Automatic Transmission Fluid:
DiaQueen ATF-SP III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 4570 - 4590 mm (179.9 - 180.7 inches)
Width:
Approx. 1790 - 1800 mm (70.5 - 70.9 inches)
Height:
Approx. 1660 - 1680 mm (65.4 - 66.1 inches)
Wheelbase
Wheelbase:
Approx. 2670 mm (105.1 inches)
Weights
Curb Weight:
Approx. 1470 - 1650 kg (3240 - 3640 lbs) - Varies by drivetrain and trim
Cargo
Cargo Volume Seats Up:
Approx. 0.46 - 0.50 m³ (16.2 - 17.7 cu ft) - Varies by configuration
Cargo Volume Seats Down:
Approx. 1.6 - 1.7 m³ (56.5 - 60.0 cu ft) - Varies by configuration
🛡️ Safety Features
Ratings
NHTSA Front Crash:
4/5 Stars (Driver/Passenger) - Varies by specific model year and configuration
NHTSA Side Crash:
4/5 Stars (Front/Rear Seat) - Varies by specific model year and configuration
IIHS Rollover:
Good (Calculated Rating) - Varies by specific model year and configuration
Active Features
ABS:
Standard
Esc:
Standard (often referred to as ASTC - Active Stability and Traction Control)
Brake Assist:
Available/Standard depending on trim
Passive Features
Airbags:
Front airbags, optional side-impact airbags, optional curtain airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player with optional MP3 capability and auxiliary input. Available Rockford Fosgate premium audio system on some trims.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear parking sensors available on some trims.
Connectivity
Bluetooth:
Optional hands-free Bluetooth phone connectivity available on some trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first. Refer to the specific maintenance schedule for exact details.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Approx. 100,000 miles (160,000 km) for iridium-tipped plugs (refer to manual for specific plug type and interval).
Coolant Flush:
First service at 105,000 miles (168,000 km), then every 60,000 miles (96,000 km).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification)
Power Steering Fluid:
Refer to manual; typically Dexron III or equivalent ATF for hydraulic systems, or specific electric power steering for EPAS.
Known Issues
Cv Joint Boots:
Tear and failure of front CV joint boots can lead to premature wear and noise.
Engine Misfires:
Occasional reports of ignition coil or spark plug issues leading to misfires, particularly on higher mileage vehicles.
Cv Transmission Issues:
Some CVT models may experience wear or solenoid issues over time, emphasizing the importance of using the correct fluid and maintaining it.
Suspension Wear:
Common wear items like control arm bushings and sway bar links can require replacement due to road conditions.
Power Steering Pump Leaks:
In vehicles with hydraulic power steering, leaks from the pump or lines can occur.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors has a long history in automotive manufacturing, known for its SUVs and trucks, and often incorporating advanced 4WD technology.
Model Evolution
Generation Introduction:
The second generation Outlander (CX/CY) debuted for the 2007 model year, marking a significant redesign from the first generation. It offered a more sophisticated design, improved interior, and advanced powertrain options.
Facelifts:
This generation received a minor facelift for the 2010 model year (which is covered by this manual, as the model years overlap the transition), introducing subtle styling tweaks and feature updates.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Mizushima Plant) and also in other locations depending on market, such as the United States for North American models.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Generally received good safety ratings from organizations like IIHS and NHTSA for its class during its production years, though specific awards vary by year and testing criteria.
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