🏷️ Basic Information

Make:

Mitsubishi

Model:

Outlander

Generation:

Second Generation (CW/W Series)

Model Years Covered:

2007, 2008, 2009, 2010

Powertrain Variants Covered:

Petrol and Diesel

👋 Introduction

Market Position:

The Mitsubishi Outlander of this generation was positioned as a compact to mid-size crossover SUV, competing in a crowded segment with vehicles like the Honda CR-V, Toyota RAV4, Ford Escape, and Nissan X-Trail. It offered a balance of practicality, capability (especially with its available All-Wheel Drive system), and a distinctive styling.

Competitive Analysis:

Competed effectively by offering strong value, a robust AWD system (often perceived as superior to some competitors), and practical interior space. The availability of both petrol and diesel engines broadened its appeal across different markets. The manual targets DIY enthusiasts, independent repair shops, and dealerships needing comprehensive service information.

Key Features:

Versatile interior space, optional third-row seating in some configurations, available advanced All-Wheel Control (AWC) system, robust powertrains, and a comfortable ride. The manual's key feature is its exhaustive detail covering all aspects of maintenance and repair for both petrol and diesel variants.

📋 Manual Details

Coverage Areas:

North America, Europe, Asia, Australia

Specific Market Notes:

Manual may contain specific procedures or specifications unique to certain market regions (e.g., different engine tunes or emissions controls for North America vs. Europe).

Page Count:

Estimated 2500+ pages (typical for comprehensive workshop manuals of this era)

Manual Type:

Complete Workshop Service and Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered:

Engine Mechanical, Engine Control System (ECM), Fuel System, Cooling System, Exhaust System, Ignition System, Lubrication System, Transmission (Automatic & Manual), Drivetrain (AWD/4WD), Brakes (ABS/EBD/TCS), Steering System, Suspension System (Front & Rear), Electrical System (Wiring Diagrams, Components), Body & Chassis, HVAC (Heating, Ventilation, Air Conditioning), Safety Systems (Airbags, Seatbelts), Diagnostic Trouble Codes (DTCs) and Troubleshooting

Body And Chassis:

Includes information on body panel removal and installation, door and window mechanisms, interior trim, chassis component diagnostics, and frame specifications.

Procedures Included:

Routine maintenance, scheduled servicing, component diagnosis, repair procedures, overhauling, disassembly and reassembly, electrical troubleshooting, bodywork repair, air conditioning servicing, wheel alignment, chassis lubrication, fluid level checks and changes, filter replacements, timing belt/chain replacement (if applicable), engine removal and installation, transmission removal and installation, brake caliper overhaul, suspension component replacement

Diagnostic Procedures:

Detailed troubleshooting guides for common problems, including symptoms, potential causes, and step-by-step diagnostic routines utilizing diagnostic trouble codes (DTCs) and specialized test procedures.

Technical Depth:

Comprehensive. Covers everything from basic fluid changes and filter replacements to detailed engine rebuilds, transmission overhauls, and complex electrical system diagnostics. Includes specifications, tolerances, torque values, wiring diagrams, and step-by-step repair instructions.

Wiring Diagrams:

Comprehensive, color-coded wiring diagrams for all electrical systems, including engine control, power windows, lighting, HVAC, audio, and safety systems. Essential for electrical troubleshooting.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Searchability:

Typically searchable PDF, allowing users to quickly find specific topics, keywords, or part numbers.

Print Quality:

High resolution, suitable for printing individual pages or sections. Clear diagrams and legible text.

Binding Type:

N/A (Downloadable Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Displacement Petrol:

2.4L (4G69 MIVEC) and 3.0L V6 (6G72 MIVEC)

Engine Horsepower Petrol:

2.4L: Approx. 168-170 hp; 3.0L V6: Approx. 220-225 hp

Engine Torque Petrol:

2.4L: Approx. 166 lb-ft; 3.0L V6: Approx. 200-205 lb-ft

Engine Codes Petrol:

4G69 (2.4L), 6G72 (3.0L V6)

Engine Displacement Diesel:

2.0L DI-D (4D56)

Engine Horsepower Diesel:

Approx. 140-143 hp

Engine Torque Diesel:

Approx. 220-230 lb-ft

Engine Codes Diesel:

4D56 (2.0L DI-D)

Fuel System Petrol:

Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI) and MIVEC variable valve timing.

Fuel System Diesel:

Common Rail Direct Injection (CRDI) with turbocharging and intercooling.

🔧 Transmission

Transmission Type Petrol:

5-speed manual (on select 2.4L models)

Transmission Type Petrol:

6-speed CVT (Continuously Variable Transmission) with Sport Mode or 6-speed INVECS-II Automatic (on V6 models).

Transmission Type Diesel:

6-speed manual

Transmission Type Diesel:

6-speed INVECS-II Automatic

Drivetrain Options:

Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) with Mitsubishi's All-Wheel Control (AWC) system, offering modes like Normal, Snow, and Lock.

📐 Dimensions

Length:

Approx. 4,570 mm (179.9 in)

Width:

Approx. 1,800 mm (70.9 in)

Height:

Approx. 1,680 mm (66.1 in) (without roof rails)

Wheelbase:

Approx. 2,670 mm (105.1 in)

Seating Capacity:

5 or 7 passengers (optional third row)

Cargo Volume Seats Up:

Varies by configuration, typically around 463 liters (16.3 cu ft) with 5 seats.

Curb Weight:

Approx. 1,500 kg - 1,750 kg (3,300 - 3,850 lbs) depending on engine and drivetrain.

🛡️ Safety Features

NHTSA Rating:

5-star frontal crash rating, 4-star side impact rating (IIHS for 2008 models).

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Active Stability Control (ASC), Brake Assist (BA).

Passive Safety Features:

Front airbags, front-side airbags, curtain airbags (front and second row), three-point seatbelts with pretensioners, LATCH child seat anchors, active head restraints.

💡 Technology Features

Infotainment System:

Base models featured a standard AM/FM/CD player. Higher trims offered optional Rockford Fosgate premium audio systems, SiriusXM satellite radio, and in-dash CD/DVD changers. Navigation systems were also available on top-tier trims.

Driver Assistance Features:

Features like cruise control, keyless entry, and optional HID headlights were common. Advanced driver-assistance systems (ADAS) like adaptive cruise control or lane departure warning were not prevalent in this generation.

Connectivity Options:

Auxiliary audio input jack for connecting external music players. Bluetooth hands-free calling and audio streaming became more common on later models or higher trims.

🔧 Maintenance

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Severe driving conditions may require shorter intervals. Consult manual for specific grade.

Engine Air Filter:

Replace every 30,000 miles (48,000 km) or as needed based on driving conditions. Diesel may differ.

Cabin Air Filter:

Replace every 15,000 miles (24,000 km) or annually.

Spark Plugs Petrol:

2.4L: Iridium spark plugs, typically 100,000 miles (160,000 km). V6: Replace as per specific service schedule.

Timing Belt Or Chain:

2.4L: Timing chain (maintenance-free). 3.0L V6: Timing belt, typically replaced around 60,000-105,000 miles (96,000-168,000 km), consult manual for exact interval and part numbers.

Engine Oil Petrol 2.4L:

API SN or higher, ILSAC GF-5 or higher. Viscosity: SAE 0W-20 or 5W-30 (check owner's manual for climate specific recommendations).

Engine Oil Petrol 3.0L V6:

API SN or higher, ILSAC GF-5 or higher. Viscosity: SAE 5W-30.

Engine Oil Diesel 2.0L Di-D:

ACEA C3 or equivalent, API CI-4 or higher. Viscosity: SAE 5W-30 or 5W-40 (low SAPS oil recommended).

Transmission Fluid Cvt:

DIA QUEEN CVTF-J1 or equivalent (Mitsubishi specific).

Transmission Fluid Automatic:

DIA QUEEN ATF-J2 or equivalent (Mitsubishi specific).

Transmission Fluid Manual:

API GL-4 or GL-5, SAE 75W-85 or 75W-90 gear oil.

Coolant:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent (50/50 mix of G30/G12 ethylene glycol and distilled water).

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

Use genuine Mitsubishi power steering fluid or an equivalent ATF Dexron III/Mercon compatible fluid.

Differential Fluid AWD:

API GL-5, SAE 75W-90 for front and rear differentials (if applicable). Transfer case fluid specifications will also be detailed.

Known Issues Petrol:

CVT transmission wear or failure (especially on earlier models), occasional oil leaks from valve cover or oil pan gaskets, potential for catalytic converter issues if engine management is neglected, carbon build-up on intake valves of direct injection engines (though less common on MPI 2.4L of this era).

Known Issues Diesel:

Diesel Particulate Filter (DPF) regeneration issues in vehicles with short-trip driving cycles, turbocharger wear, glow plug failures, common rail injector issues, EGR valve clogging.

Known Issues Common:

Suspension component wear (bushings, ball joints), AC system leaks, water pump leaks, occasional electrical gremlins, rear liftgate struts weakening.

📚 Vehicle History

Brand Heritage:

Mitsubishi Motors has a long history in automotive manufacturing, known for its robust and capable vehicles, particularly its SUVs and performance cars (like the Lancer Evolution). The Outlander builds on this reputation for practicality and off-road capability in the crossover segment.

Model Evolution:

The second generation Outlander (CW/W) represented a significant redesign from its predecessor. It adopted a more car-like unibody construction, offered a more refined interior, introduced the MIVEC engine technology for improved efficiency and performance, and brought the advanced All-Wheel Control (AWC) system to a wider audience. It also gained the option of a V6 engine and a more practical optional third-row seating.

Production Locations:

Primarily manufactured in Japan (Okazaki Plant) and also produced in other facilities globally for various markets.

🏆 Awards & Recognition

Recognized Awards:

The second-generation Outlander received generally positive reviews for its practicality, AWD system, and value proposition. While specific major awards might vary by region, it was often lauded for its balance in the competitive SUV market.

Consumer Ratings:

Owner satisfaction surveys typically placed it as a solid contender, with particular praise for its driving dynamics and AWD capability, though some early CVT reliability concerns were noted by some consumers.

Emissions Certifications:

Compliant with various emissions standards depending on the market (e.g., EPA in the US, Euro IV/V in Europe). Manual will contain specific diagnostic procedures for emissions control systems.