Mitsubishi Pajero 2001 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Year: 2001 Codes Chassis Code: V73W, V75W, V77W, V78W Chassis Code Common Name: Gen 3 Pajero (North American Market: Montero) 👋 Introduction...

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类型: Car

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标签: 2001 Car Cars Misc Mitsubishi Pajero

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Pajero

Year:

Codes

Chassis Code:

V73W, V75W, V77W, V78W

Chassis Code Common Name:

Gen 3 Pajero (North American Market: Montero)

👋 Introduction

Market Position

Segment:

Mid-size SUV, often referred to as a true off-roader

Reputation:

Renowned for off-road capability, durability, and reliability

Competitive Analysis

Key Competitors:

Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee

Key Features

Off Road Capability:

Advanced Super Select 4WD-II system, optional differential locks, robust suspension

Powertrains:

Powerful V6 gasoline engines and efficient diesel engines

Interior Space:

Spacious cabin, often with a third-row seating option

Utility:

Excellent towing capacity and cargo versatility

📋 Manual Details

Coverage Areas

Primary Market:

Global (excluding specific regional variants not detailed in this general manual)

Engine Coverage:

Gasoline and Diesel variants common to the 2001 model year

Transmission Coverage:

Automatic and Manual transmissions

Chassis Coverage:

Suspension, Steering, Brakes, Frame

Body And Interior Coverage:

Body panels, interior trim, HVAC, restraints

Electrical Coverage:

Wiring diagrams, ECUs, lighting, accessories, diagnostic systems

Page Count

Estimated Pages:

1500+

Data Granularity:

Comprehensive

Manual Type

Type:

Repair Service Manual

Purpose:

Professional Technician Focused, but accessible to advanced DIYers

Language

Language:

English

Format

Format:

PDF Download

Searchability:

Text-searchable

Printability:

Printable

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, valves, timing

Engine Management:

Fuel injection, ignition system, emissions control, sensors, actuators

Cooling System:

Radiator, thermostat, water pump, coolant flow, fan clutch

Lubrication System:

Oil pump, oil filter, oil passages, oil pressure

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, pipes

Fuel System:

Fuel pump, fuel filter, injectors, fuel lines, fuel tank, EVAP system

Transmission Auto:

Valve body, torque converter, gearsets, hydraulic control, solenoids

Transmission Manual:

Clutch assembly, gearbox, shift linkages, bearings

Transfer Case And AWD:

Super Select 4WD-II system, diff locks, power take-off (PTO) if applicable

Suspension Front:

Independent Double Wishbone, coil springs, shock absorbers, control arms

Suspension Rear:

Multi-link independent suspension (specific to Gen 3), coil springs, shock absorbers

Steering System:

Power steering pump, rack and pinion, steering column, linkages

Brake System:

Front discs, rear discs (or drums on some base models), ABS, brake lines, master cylinder, calipers

Wheel Alignment:

Specifications for camber, caster, toe

Body And Chassis:

Unibody construction, anti-corrosion treatment, door mechanisms, hinges, latches

Interior Trim:

Dashboard removal, seat removal, headliner, door panels

HVAC System:

Air conditioning, heater core, blower motor, refrigerant system, controls

Restraint System:

Airbags, seatbelts, SRS module, pre-tensioners

Lighting System:

Headlights, taillights, interior lights, fog lamps, wiring

Instrument Panel:

Gauges, warning lights, switches, multi-information display

Audio And Navigation:

Radio, speakers, antenna, optional navigation system

Wiper And Washer System:

Wiper motors, linkages, washer pump, fluid reservoir

Power Accessories:

Power windows, power locks, power mirrors, sunroof operation

ECM PCM:

Engine Control Module / Powertrain Control Module functions, diagnostics

Body Control Module functions and diagnostics

Diagnostics:

OBD-II troubleshooting, DTC codes, live data interpretation, special test procedures

Procedures Included

Maintenance:

Oil changes, filter replacements, fluid flushes, spark plug replacement, belt inspection/replacement

Troubleshooting:

Systematic diagnostic flowcharts for common and uncommon faults

Repair:

Component removal, installation, adjustment, and overhaul

Rebuild:

Engine, transmission, differential rebuild procedures and specifications

Diagnostics Procedures:

Testing of sensors, actuators, solenoids, circuits

Wiring Diagrams:

Detailed circuit diagrams for all electrical systems

Tightening Torques:

Specific torque values for critical fasteners

Specifications:

All essential mechanical and electrical specifications

Technical Depth

Depth:

Comprehensive, from basic fluid checks to complete engine and transmission overhauls

Diagnostic Tools:

References to specialized tools and scan equipment

Special Tools:

Identification of required Mitsubishi special tools

📊 Manual Specifications

File Format

Format:

Resolution:

High-resolution, suitable for screen viewing and printing

Content Type:

Scanned pages with OCR layer for text search

Print Quality

Quality:

Professional scan quality, clear text and diagrams

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline:

6G72 (3.0L V6), 6G75 (3.8L V6 - less common for 2001 but possible)

Engine Code Diesel:

4M41 (3.2L DI-D Turbo Diesel)

Performance

3.0L V6 (6G72) Horsepower:

Approx. 177-184 hp (depending on market and configuration)

3.0L V6 (6G72) Torque:

Approx. 203-212 lb-ft (depending on market and configuration)

3.2L Di-D Turbo Diesel (4M41) Horsepower:

Approx. 163-175 hp (depending on market and configuration)

3.2L Di-D Turbo Diesel (4M41) Torque:

Approx. 260-280 lb-ft (depending on market and configuration)

Fuel System

3.0L V6:

Multi-point Fuel Injection (MPI)

3.2L Di-D:

Direct Injection Diesel with Turbocharger and Intercooler

🔧 Transmission

Standard

Type:

5-speed Manual or 4-speed/5-speed Automatic (market dependent)

Optional

Type:

5-speed Automatic (common with larger engines)

Features

Transfer Case:

Mitsubishi Super Select 4WD-II (SS4-II) with 2H, 4H, 4HLC (locked center diff), 4LLC (locked center and low range)

📐 Dimensions

Exterior

Wheelbase:

Approx. 2780 mm (109.4 in)

Length:

Approx. 4745 mm (186.8 in)

Width:

Approx. 1830 mm (72.0 in)

Height:

Approx. 1895 mm (74.6 in)

Weights

Curb Weight:

Approx. 1900-2100 kg (4189-4630 lbs) depending on configuration

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4-star (driver), 4-star (passenger) for 2001 Montero (North American equivalent)

Active Features

Standard Anti-lock Braking System

Traction Control:

Optional or standard on higher trims (Active Traction Control - ATC)

Passive Features

Airbags:

Driver and front passenger airbags

Seatbelts:

Three-point seatbelts with pre-tensioners for front occupants

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with optional premium sound system and amplifier.

Navigation:

Optional factory GPS navigation system available on higher trim levels.

Driver Assistance

Standard ABS for enhanced braking control.

Traction Control:

Optional Active Traction Control (ATC) for improved grip on slippery surfaces.

Connectivity

Bluetooth:

Not factory standard for this model year.

Aux Input:

Not factory standard for this model year, aftermarket solutions common.

🔧 Maintenance

Service Intervals

Oil Change Gasoline:

Every 7,500 miles or 6 months, whichever comes first

Oil Change Diesel:

Every 5,000 miles or 6 months, whichever comes first

Air Filter Replacement:

Every 15,000 miles or 12 months

Spark Plug Replacement V6:

Every 60,000 miles (iridium plugs)

Timing Belt Replacement V6:

Every 60,000 miles or 48 months (critical interval)

Transmission Fluid Change Auto:

Every 30,000 miles or 24 months

Coolant Flush:

Every 30,000 miles or 24 months

Fluid Specifications

Engine Oil Gasoline:

API SJ or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific climate recommendations)

Engine Oil Diesel:

API CF-4 or higher, SAE 15W-40 or 10W-30 (check owner's manual)

Transmission Fluid Auto:

DIA Queen ATF SP-III or equivalent (critical for transmission longevity)

Transmission Fluid Manual:

GL-4 SAE 75W-90 Gear Oil

Transfer Case Fluid:

DIA Queen Gear Oil LSD 2 or equivalent, SAE 75W-90

Differential Fluid:

API GL-5 SAE 80W-90

Coolant:

Genuine Mitsubishi Super Long Life Coolant (SLLC) or equivalent (ethylene glycol based, silicate-free)

Known Issues

Timing Belt:

Critical component; failure leads to catastrophic engine damage. Adherence to replacement interval is paramount.

Ignition Coils V6:

Can degrade over time, leading to misfires.

Rear Differential Mounts:

Rubber bushings can wear, leading to clunking noises under acceleration/deceleration.

Automatic Transmission:

While generally robust, occasional issues with solenoids or torque converters can occur. Regular fluid changes are essential.

Diesel Glow Plugs:

Can fail over time, impacting cold starting performance.

Exhaust Manifold Cracks:

Some gasoline V6 engines may develop cracks in the exhaust manifolds, leading to exhaust leaks.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Long history of producing capable off-road vehicles, including military vehicles and rally-winning Pajeros.

Model Evolution

Pajero Generation:

This is the Third Generation Pajero (1999-2006), featuring a monocoque chassis with integrated ladder frame, a significant departure from previous body-on-frame designs, enhancing on-road comfort and handling.

Production

Manufacturing Locations:

Primarily Japan (e.g., Nagoya Plant)

🏆 Awards & Recognition

Recognitions

Off Road Magazine Awards:

Consistently rated highly by off-road publications for its capabilities.

Ratings

Consumer Reports Reliability:

Mixed to average reliability ratings in some surveys, often depending on specific powertrain and maintenance history.

Certifications

Emissions:

Meets relevant emissions standards for its model year in various global markets.