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Mitsubishi Pajero 1982-1991 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Model Generation: First Generation (L040 Series) Codes Chassis Codes: L040 Series 👋 Introduction Market Position Segment: Compact/Mid-size SUV, Off-Road Vehicle Competitive Analysis...
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类型: Car
厂商:
斯库: 58171
Mitsubishi Pajero 1982-1991 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero
Model Generation:
First Generation (L040 Series)
Codes
Chassis Codes:
L040 Series
👋 Introduction
Market Position
Segment:
Compact/Mid-size SUV, Off-Road Vehicle
Competitive Analysis
Competitors:
Toyota Land Cruiser Prado (J70), Nissan Patrol (Y60), Jeep Cherokee (XJ), Land Rover Defender
Key Features
Offroad Capability:
Part-time 4WD system with available locking differentials, robust chassis, good ground clearance
Body Styles:
2-door soft top, 2-door hardtop, 4-door wagon
Engine Options:
Durable and reliable diesel and gasoline engines, including naturally aspirated and turbocharged variants
📋 Manual Details
Coverage Areas
Coverage Years:
1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drivetrain (4WD system, differentials, driveshafts)
Chassis:
Suspension (front and rear), steering, brakes (hydraulic, parking), wheels, tires
Electrical:
Complete electrical system diagrams, lighting, ignition, charging, starting, instrument cluster, body electrical, accessories
Body:
Body construction, interior trim, exterior trim, doors, windows, seats, HVAC system, emissions control
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Repair:
Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component diagnosis and repair
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault finding procedures
Specifications:
Torque specifications, clearances, tolerances, alignment data
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, clear diagrams and text for easy readability and printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
4G54 (2.6L SOHC I4), 6G72 (3.0L SOHC V6)
Engine Code Diesel:
4D55 (2.3L SOHC I4 Diesel), 4D56 (2.5L SOHC I4 Turbo Diesel)
Performance
Hp 2.6L Gas:
Approximately 103 hp @ 4,500 rpm
Torque 2.6L Gas:
Approximately 136 lb-ft @ 2,500 rpm
Hp 3.0L V6 Gas:
Approximately 143 hp @ 4,800 rpm
Torque 3.0L V6 Gas:
Approximately 170 lb-ft @ 3,500 rpm
Hp 2.5L Turbo Diesel:
Approximately 85 hp @ 4,200 rpm
Torque 2.5L Turbo Diesel:
Approximately 134 lb-ft @ 2,500 rpm
Fuel System
Gasoline Induction:
Carburetor (early models), Electronic Fuel Injection (later models)
Diesel Induction:
Indirect injection, turbocharged (4D56)
🔧 Transmission
Standard
Transmission Type Early:
4-speed manual
Optional
Transmission Type Late:
5-speed manual, 4-speed automatic
Features
Transfer Case:
Part-time 4WD with selectable 2WD/4WD High/4WD Low ranges
Differentials:
Open front and rear differentials, optional limited-slip rear differential, optional rear locking differential (depending on trim/market)
📐 Dimensions
Exterior
Wheelbase Short Wb:
Approx. 2,200 mm (86.6 in)
Wheelbase Long Wb:
Approx. 2,650 mm (104.3 in)
Length 2 Door:
Approx. 3,700-3,800 mm (145.7-149.6 in)
Length 4 Door:
Approx. 4,500-4,650 mm (177.2-183.1 in)
Weights
Curb Weight:
Approx. 1,500 - 1,900 kg (3,300 - 4,180 lbs) depending on configuration
Gross Vehicle Weight Rating:
Varies by model, typically around 2,100-2,500 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited comprehensive data available for this era, designed to earlier safety standards
Active Features
Braking System:
Front disc brakes, rear drum brakes (some later models offered rear discs)
Passive Features
Seatbelts:
Standard 3-point front seatbelts, 2-point rear seatbelts (or 3-point in later models)
Body Structure:
Body-on-frame construction for robustness
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player; optional CD player on later models
Speakers:
Typically 2 or 4 speakers
Driver Assistance
ABS:
Optional anti-lock braking system on some higher trims, typically rear-wheel ABS
Connectivity
Connectivity Features:
None; designed for basic functionality
🔧 Maintenance
Service Intervals
Oil Change Gasoline:
Every 5,000 km or 3 months
Oil Change Diesel:
Every 5,000 km or 3 months
Air Filter Replacement:
Every 10,000-15,000 km or annually
Spark Plug Replacement Gas:
Every 20,000-30,000 km (depending on plug type)
Fluid Specifications
Engine Oil Gasoline Spec:
API SG or higher, SAE 10W-30 or 10W-40 recommended
Engine Oil Diesel Spec:
API CD or higher, SAE 15W-40 recommended
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Transmission Fluid Automatic:
Dexron II or III
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, clutch wear (manual transmission), glow plugs (diesel)
Engine Specific Concerns:
Head gasket issues on some 6G72 V6 engines, turbocharger wear on 4D56, injector pump issues on diesel
Electrical Issues:
Corrosion in wiring harnesses, issues with ignition coils, alternator failures
Rust:
Prone to rust, especially in wheel wells, rocker panels, and frame rails, particularly in areas with salt exposure
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi is known for its robust 4x4 vehicles and innovative technologies
Model Evolution
Pajero Lineage:
The first generation Pajero established the model's reputation for off-road prowess and reliability, laying the groundwork for subsequent generations
Production
Production Period:
1982-1991 for the L040 series
Manufacturing Locations:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Offroad Awards:
The Mitsubishi Pajero achieved significant success in off-road racing, notably winning the Dakar Rally multiple times during its early production years, cementing its reputation as a capable off-roader.
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