Mitsubishi Pajero 1982-1991 Service Repair Workshop Manual

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类型: Car

斯库: 58171

标签: 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 Car Cars Misc Mitsubishi Pajero

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Description

The Mitsubishi Pajero, specifically the First Generation (L040 Series) produced from 1982 to 1991, is a robust and capable compact to mid-size SUV renowned for its off-road prowess and reliability. This generation established the Pajero's legacy as a formidable competitor in the off-road vehicle segment, comparable to models like the Toyota Land Cruiser Prado and Nissan Patrol. Available in various body styles including 2-door soft top, 2-door hardtop, and 4-door wagon, it offered durable diesel and gasoline engine options, including naturally aspirated and turbocharged variants, paired with manual or automatic transmissions and a part-time 4WD system. Its body-on-frame construction and good ground clearance further underscored its engineering for demanding terrains, a reputation bolstered by its multiple Dakar Rally victories. This comprehensive service repair workshop manual, available in English, provides in-depth guidance for the Mitsubishi Pajero L040 Series covering the production years 1982 through 1991. With an estimated 1000+ pages, it details all essential maintenance procedures, including scheduled service, fluid changes, and component replacements, alongside extensive repair information for the powertrain, chassis, electrical systems, and body. The manual also includes vital troubleshooting charts, diagnostic procedures, and precise technical specifications such as torque values and clearances. This resource is designed to empower owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing their Pajero, ensuring its longevity and optimal performance.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Pajero

Model Generation:

First Generation (L040 Series)

Codes

Chassis Codes:

L040 Series

👋 Introduction

Market Position

Segment:

Compact/Mid-size SUV, Off-Road Vehicle

Competitive Analysis

Competitors:

Toyota Land Cruiser Prado (J70), Nissan Patrol (Y60), Jeep Cherokee (XJ), Land Rover Defender

Key Features

Offroad Capability:

Part-time 4WD system with available locking differentials, robust chassis, good ground clearance

Body Styles:

2-door soft top, 2-door hardtop, 4-door wagon

Engine Options:

Durable and reliable diesel and gasoline engines, including naturally aspirated and turbocharged variants

📋 Manual Details

Coverage Areas

Coverage Years:

1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, transmission, drivetrain (4WD system, differentials, driveshafts)

Chassis:

Suspension (front and rear), steering, brakes (hydraulic, parking), wheels, tires

Electrical:

Complete electrical system diagrams, lighting, ignition, charging, starting, instrument cluster, body electrical, accessories

Body:

Body construction, interior trim, exterior trim, doors, windows, seats, HVAC system, emissions control

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Repair:

Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component diagnosis and repair

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, fault finding procedures

Specifications:

Torque specifications, clearances, tolerances, alignment data

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics

📊 Manual Specifications

File Format

File Type:

Print Quality

Quality:

High-resolution, clear diagrams and text for easy readability and printing

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline:

4G54 (2.6L SOHC I4), 6G72 (3.0L SOHC V6)

Engine Code Diesel:

4D55 (2.3L SOHC I4 Diesel), 4D56 (2.5L SOHC I4 Turbo Diesel)

Performance

Hp 2.6L Gas:

Approximately 103 hp @ 4,500 rpm

Torque 2.6L Gas:

Approximately 136 lb-ft @ 2,500 rpm

Hp 3.0L V6 Gas:

Approximately 143 hp @ 4,800 rpm

Torque 3.0L V6 Gas:

Approximately 170 lb-ft @ 3,500 rpm

Hp 2.5L Turbo Diesel:

Approximately 85 hp @ 4,200 rpm

Torque 2.5L Turbo Diesel:

Approximately 134 lb-ft @ 2,500 rpm

Fuel System

Gasoline Induction:

Carburetor (early models), Electronic Fuel Injection (later models)

Diesel Induction:

Indirect injection, turbocharged (4D56)

🔧 Transmission

Standard

Transmission Type Early:

4-speed manual

Optional

Transmission Type Late:

5-speed manual, 4-speed automatic

Features

Transfer Case:

Part-time 4WD with selectable 2WD/4WD High/4WD Low ranges

Differentials:

Open front and rear differentials, optional limited-slip rear differential, optional rear locking differential (depending on trim/market)

📐 Dimensions

Exterior

Wheelbase Short Wb:

Approx. 2,200 mm (86.6 in)

Wheelbase Long Wb:

Approx. 2,650 mm (104.3 in)

Length 2 Door:

Approx. 3,700-3,800 mm (145.7-149.6 in)

Length 4 Door:

Approx. 4,500-4,650 mm (177.2-183.1 in)

Weights

Curb Weight:

Approx. 1,500 - 1,900 kg (3,300 - 4,180 lbs) depending on configuration

Gross Vehicle Weight Rating:

Varies by model, typically around 2,100-2,500 kg

🛡️ Safety Features

Ratings

Crash Test Data:

Limited comprehensive data available for this era, designed to earlier safety standards

Active Features

Braking System:

Front disc brakes, rear drum brakes (some later models offered rear discs)

Passive Features

Seatbelts:

Standard 3-point front seatbelts, 2-point rear seatbelts (or 3-point in later models)

Body Structure:

Body-on-frame construction for robustness

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player; optional CD player on later models

Speakers:

Typically 2 or 4 speakers

Driver Assistance

Optional anti-lock braking system on some higher trims, typically rear-wheel ABS

Connectivity

Connectivity Features:

None; designed for basic functionality

🔧 Maintenance

Service Intervals

Oil Change Gasoline:

Every 5,000 km or 3 months

Oil Change Diesel:

Every 5,000 km or 3 months

Air Filter Replacement:

Every 10,000-15,000 km or annually

Spark Plug Replacement Gas:

Every 20,000-30,000 km (depending on plug type)

Fluid Specifications

Engine Oil Gasoline Spec:

API SG or higher, SAE 10W-30 or 10W-40 recommended

Engine Oil Diesel Spec:

API CD or higher, SAE 15W-40 recommended

Coolant Type:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil

Transmission Fluid Automatic:

Dexron II or III

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

Suspension bushings, ball joints, tie rod ends, clutch wear (manual transmission), glow plugs (diesel)

Engine Specific Concerns:

Head gasket issues on some 6G72 V6 engines, turbocharger wear on 4D56, injector pump issues on diesel

Electrical Issues:

Corrosion in wiring harnesses, issues with ignition coils, alternator failures

Rust:

Prone to rust, especially in wheel wells, rocker panels, and frame rails, particularly in areas with salt exposure

📚 Vehicle History

Brand Heritage

Brand Focus:

Mitsubishi is known for its robust 4x4 vehicles and innovative technologies

Model Evolution

Pajero Lineage:

The first generation Pajero established the model's reputation for off-road prowess and reliability, laying the groundwork for subsequent generations

Production

Production Period:

1982-1991 for the L040 series

Manufacturing Locations:

Japan (primarily)

🏆 Awards & Recognition

Recognitions

Offroad Awards:

The Mitsubishi Pajero achieved significant success in off-road racing, notably winning the Dakar Rally multiple times during its early production years, cementing its reputation as a capable off-roader.