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Mitsubishi Pajero 2007 Workshop Repair & Service Manual (MUT-III) [Complete & Informative for DIY Repair]

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Year: 2007 Generation: Fourth Generation (NW/V80/V90) Codes Chassis Codes: V80, V90 Engine Codes Common: 6G72 (3.0L V6 Petrol), 6G74 (3.5L V6 Petrol),...
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Mitsubishi Pajero 2007 Workshop Repair & Service Manual (MUT-III) [Complete & Informative for DIY Repair]
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero
Year:
2007
Generation:
Fourth Generation (NW/V80/V90)
Codes
Chassis Codes:
V80, V90
Engine Codes Common:
6G72 (3.0L V6 Petrol), 6G74 (3.5L V6 Petrol), 6G75 (3.8L V6 Petrol), 4M41 (3.2L Di-D Diesel)
👋 Introduction
Market Position
Positioning:
The Mitsubishi Pajero (also known as Montero in some markets) is a highly capable, rugged, and reliable full-size SUV renowned for its off-road prowess and durable construction. It competes in a segment with vehicles like the Toyota Land Cruiser Prado, Land Rover Discovery, and Nissan Patrol.
Competitive Analysis
Competitors:
Toyota Land Cruiser Prado, Land Rover Discovery, Nissan Patrol, Jeep Grand Cherokee, Ford Everest
Key Features
Highlights:
Body-on-frame construction for durability, advanced Super Select II 4WD system for superior off-road capability, comfortable and spacious interior, proven engine options (especially the 3.2L Di-D diesel), high safety standards.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specific to North American, European, Australian, and Asian markets as applicable to 2007 model year Pajero variants)
Page Count
Estimated Page Count:
Thousands (comprehensive coverage typically spans 2000+ pages)
Manual Type
Type:
Official Workshop Repair & Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), designed for DIY repair
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, turbocharger (if equipped)
Drivetrain:
Transmission (automatic and manual), transfer case (Super Select II), driveshafts, differentials, axles, hub mechanisms
Chassis:
Suspension (front independent, rear multi-link), steering system, braking system (ABS, EBD), wheels, tires
Electrical:
Battery, starting system, charging system, lighting, instrumentation, power windows, power locks, mirrors, wipers, horn, audio system, HVAC controls
Body:
Body construction, exterior panels, interior trim, doors, hood, tailgate, glass, seats, safety restraints (airbags, seatbelts)
HVAC:
Air conditioning, heating, ventilation, climate control systems
Emissions:
Emission control systems, diagnostic trouble codes (DTCs) related to emissions
Diagnostic Tools:
MUT-III (Mitsubishi Under Vehicle Information Management System) specific diagnostic procedures, data interpretation, and wiring diagrams
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), routine inspections, lubrication points
Repair:
Component removal and installation, disassembly and reassembly of major and minor systems
Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, symptom-based diagnostics
Diagnostics:
Interpreting diagnostic trouble codes (DTCs), using scan tools, electrical circuit testing, sensor data analysis
Specifications:
Torque values, clearances, fluid capacities, electrical specifications, dimensional data
Diagrams:
Wiring diagrams, vacuum diagrams, exploded views, schematics
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid checks and filter changes to complete engine and transmission overhauls, complex electrical diagnostics, and bodywork repairs. Suitable for experienced DIYers and professional technicians.
📊 Manual Specifications
File Format
Format Details:
Likely PDF with searchable text, allowing for easy navigation and keyword searches. Optimized for digital viewing and printing.
Print Quality
Quality:
High Resolution: Clear, crisp text and legible diagrams, essential for accurate repair work. Graphics and illustrations are sharp.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Available Engines:
3.0L V6 SOHC (6G72), 3.5L V6 SOHC (6G74), 3.8L V6 SOHC MIVEC (6G75), 3.2L 4-Cylinder DOHC Intercooled Turbo Diesel (4M41)
Performance
3.8L V6 (6G75) Typical Power:
Approx. 235-250 PS (173-184 kW)
3.8L V6 (6G75) Typical Torque:
Approx. 330-350 Nm (243-258 lb-ft)
3.2L Di-D (4M41) Typical Power:
Approx. 160-170 PS (118-125 kW)
3.2L Di-D (4M41) Typical Torque:
Approx. 370-380 Nm (273-280 lb-ft)
Fuel System
Petrol Injection:
Multi-Point Fuel Injection (MPI)
Diesel Injection:
Common Rail Direct Injection (CRDI)
🔧 Transmission
Standard
Transmission Options:
5-speed Manual Transmission, 5-speed Automatic Transmission (with Sport Mode/Tiptronic)
Optional
Transfer Case:
Super Select II 4WD System (with locking center differential and selectable low-range gearing)
Features
Transmission Features:
Electronic control for automatic transmission, advanced torque converter lock-up for improved fuel economy, robust construction for off-road use.
📐 Dimensions
Exterior
Length:
Approx. 4,800 - 4,900 mm (depending on specific trim/market)
Width:
Approx. 1,875 - 1,900 mm
Height:
Approx. 1,850 - 1,870 mm
Wheelbase:
Approx. 2,780 mm
Interior
Seating Capacity:
5 or 7 seats (optional third row)
Cargo
Cargo Volume Typical:
Varies significantly with seating configuration; considerable cargo space when the third row is folded or removed.
Weights
Curb Weight Typical:
Approx. 2,100 - 2,300 kg
🛡️ Safety Features
Ratings
Ancap Rating Typical:
Likely 4 or 5 stars (depending on specific test year and equipment, e.g., 2007 ANCAP rating may vary by specific model variant)
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), Brake Assist, Active Stability Control (ASC), Traction Control System (TCS), Hill Start Assist (HSA) on some variants, Fog lights.
Passive Features
Passive Safety Systems:
Multiple airbags (front, side, curtain), reinforced body structure, seatbelt pretensioners, ISOFIX child seat anchors, impact-absorbing steering column.
💡 Technology Features
Infotainment
Audio System:
Factory fitted premium audio systems, often with CD player, radio, and optional MP3/WMA playback. Higher trims may include a touch-screen infotainment unit with navigation and Bluetooth.
Navigation:
Optional GPS navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Sensors:
Optional rear parking sensors available on some trims.
Connectivity
Bluetooth:
Available on higher trim levels, often integrated with the audio or infotainment system.
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Typically every 10,000 - 15,000 km or 6-12 months (refer to manual for exact interval based on driving conditions).
Oil Change Diesel:
Typically every 10,000 - 12,000 km or 6 months (refer to manual for exact interval based on driving conditions).
Timing Belt Replacement Petrol:
For 6G72/6G74 engines, typically around 90,000 - 105,000 km or 5-7 years. The 6G75 (3.8L) often uses a timing chain, which generally does not require replacement unless worn. *Crucial to verify specific engine code.*
Timing Belt Replacement Diesel:
The 4M41 diesel engine uses a timing chain, typically maintenance-free unless there are specific issues.
Fluid Specifications
Engine Oil Petrol:
API SN or higher, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity based on climate).
Engine Oil Diesel:
API CJ-4 or similar, SAE 5W-30 or 10W-30 (refer to manual for specific viscosity).
Transmission Fluid Automatic:
DIAQueen ATF-SP III (or equivalent DEXRON-III/MERCON compatible fluid).
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 gear oil.
Coolant:
Mitsubishi Super Long Life Coolant (MS-97641) or equivalent ethylene glycol-based coolant with corrosion inhibitors.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), brake pads and rotors, exhaust system, fuel injectors (especially on early diesel models), EGR valve (diesel), DPF issues (if equipped and not maintained).
Electrical Quirks:
Occasional issues with power window regulators, door lock actuators, and sensor failures are not uncommon in older vehicles of this type.
Diesel Specific Concerns:
Potential for injector issues, glow plug failures, and DPF clogging if short trips are frequent and regeneration cycles are not completed. EGR system can also become contaminated.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Mitsubishi has a long and distinguished history in producing robust off-road vehicles, dating back to the original Pajero introduced in 1982. The Pajero line is synonymous with ruggedness, reliability, and winning the Dakar Rally multiple times.
Model Evolution
Fourth Generation Introduction:
The fourth generation Pajero (NW/V80/V90) was introduced in late 2006 for the 2007 model year. It represented a significant evolution in design and technology while retaining the core strengths of its predecessors, particularly its off-road capability.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with some variants also assembled in other Mitsubishi facilities globally.
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Pajero lineage is globally recognized for its off-road prowess, often lauded in enthusiast reviews and comparative tests for its ruggedness and capability, often placing well in off-road focused publications.
Ratings
Reliability Perception:
Generally perceived as a reliable vehicle, particularly the diesel variants, when properly maintained. Build quality is robust.
Certifications
Emissions Compliance:
Compliant with various international emissions standards (e.g., Euro 4 for diesel models in relevant markets) for the 2007 model year.
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