Market Segment:
Rugged off-road SUV with robust construction and go-anywhere capability.
Key Competitors:
Toyota Land Cruiser (FJ60/FJ70 series), Nissan Patrol (Y60 series), Range Rover Classic, Jeep Cherokee (XJ).
Off Road Capability:
Body-on-frame construction, selectable 4WD with low-range gearing, solid rear axle, long-travel suspension.
Durability:
Renowned for its robust mechanicals and ability to withstand demanding conditions.
Instant Access:
Immediate download eliminates shipping delays and costs, allowing for quick access to essential repair information.
Engine Mechanical:
Detailed overhaul procedures, component testing, specifications for 4G5, 4D5, and 6G7 series engines.
Engine Electrical:
Ignition system, starting and charging systems, fuel injection systems, ECU diagnostics, wiring diagrams.
Transmission Manual:
Overhaul, clutch system, shift mechanism, fluid specifications, troubleshooting.
Transmission Automatic:
Unit overhaul, hydraulic control, torque converter, shift control, fluid specifications, diagnostics.
Drivetrain 4Wd:
Transfer case operation and overhaul, front and rear differential overhaul, drive shafts, CV joints.
Suspension Front:
Independent front suspension (torsion bar or coil spring depending on variant), component replacement, alignment specifications.
Brakes:
Front disc and rear drum brake systems, hydraulic components, parking brake, ABS (if equipped), bleeding procedures, specifications.
Steering:
Power steering system overhaul, steering gear, tie rods, steering column, alignment.
Body And Chassis:
Body panel repair, door mechanisms, glass replacement, interior trim, frame straightening (if applicable).
Electrical System:
Lighting, wipers, horn, power windows, central locking, instrument cluster, fuse/relay identification.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, component replacement.
Suspension Rear:
Leaf spring or coil spring rear suspension, shock absorber replacement, control arm specifications.
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, fluid checks, and other routine inspections.
Troubleshooting:
Diagnostic flowcharts and step-by-step guides for common and uncommon problems across all systems.
Repair Procedures:
Comprehensive instructions for disassembly, repair, reassembly, and adjustment of all major vehicle components.
Diagnostic Tests:
Procedures for testing various electrical and mechanical components, including specifications for readings.
Specifications Data:
Torque values, clearances, fluid capacities, wear limits, and performance data for all serviceable parts.
Depth Level:
Comprehensive from basic DIY maintenance to advanced engine and transmission overhauls.
Engine Code Gasoline:
4G54 (2.6L SOHC Inline-4)
Engine Code Diesel:
4D55, 4D56 (2.3L/2.5L SOHC Turbocharged Diesel Inline-4)
Engine Code V6:
6G72 (3.0L SOHC V6)
Horsepower Range:
Approx. 85 HP (naturally aspirated diesel) to 145 HP (V6 gasoline).
Torque Range:
Approx. 135 lb-ft (diesel) to 170 lb-ft (V6 gasoline).
Fuel Delivery Gasoline:
Carburetor (early models) or Electronic Fuel Injection (EFI) (later models).
Fuel Delivery Diesel:
Indirect injection (IDI) or Direct Injection (DI) with turbocharging.
Engine Oil Change:
Typically every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for specific engine type).
Transmission Fluid Change:
Manual: Every 50,000 km. Automatic: Every 40,000 - 50,000 km (check condition).
Coolant Change:
Every 40,000 km or 2 years.
Engine Oil Viscosity:
API SG or higher, SAE 10W-30 or 10W-40 commonly recommended (check manual for specific temperature ranges).
Transmission Oil Manual:
API GL-4, SAE 75W-90 or 80W-90.
Transmission Oil Automatic:
Dexron II or equivalent.
Rust And Corrosion:
Common on older vehicles, particularly around wheel arches, rocker panels, and chassis frame.
Diesel Engine Glow Plugs:
Glow plug system can become faulty, leading to hard starting in cold weather.
4Wd System Actuation:
Transfer case and hub actuation mechanisms can seize if not regularly used or maintained.
Suspension Wear:
Leaf springs can sag, and bushings can wear out, affecting ride quality and alignment.
