Generation Designation:
First Generation (L040 Series)
Chassis Codes:
L042G, L043G, L044G, L045G, L046G, L047G, L048G, L049G
Engine Codes:
4G55, 4G54, 6G72, 4D55T, 4D56T
Vehicle Segment:
Compact/Mid-size SUV (Sport Utility Vehicle)
Primary Use:
Off-road capability, utility, family transport
Key Competitors:
Jeep Cherokee (XJ), Toyota 4Runner (N60), Nissan Patrol (Y60), Land Rover Discovery (pre-1990)
Off Road Capability:
Part-time 4WD system, available locking differentials, robust chassis, good ground clearance
Versatility:
Available in short and long wheelbase configurations, various body styles
Durability:
Known for its rugged construction and reliability, especially in off-road conditions
Covered Years:
1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991
Covered Styles:
All styles covered (e.g., Short Wheelbase (SWB), Long Wheelbase (LWB), Hardtop, Soft Top, Canvas Top)
Estimated Page Count:
Hundreds of pages (Specific count not provided, but implies comprehensive coverage)
Type:
Workshop Service Repair Manual
Digital Format:
PDF Download
Engine Service:
Complete engine service and repair, including disassembly and reassembly
Transmission Service:
Service and repair for both manual and automatic transmissions
Brake System:
Comprehensive brake system diagnostics and repair procedures
Electrical System:
Detailed troubleshooting and repair for the entire electrical system, including wiring diagrams
Suspension:
Repair and maintenance of suspension components
Steering:
Service and repair procedures for the steering system
Cooling System:
Maintenance and repair of the cooling system
Fuel System:
Service and repair for fuel injection and fuel delivery systems
Emission System:
Information related to emission control systems
HVAC:
Heater and Air Conditioning system service
Engine Control:
Service for the Engine Control System (ECS)
Chassis Body:
Bodywork and chassis component service
Restraint System:
Information pertaining to the restraint system (likely seatbelts)
Interior:
Service and repair related to interior components
Differential Drive:
Service for differentials and drive axles
Axle:
Repair and maintenance of axle components
Maintenance:
General maintenance procedures and periodic lubrication
Troubleshooting:
Detailed troubleshooting guides for diagnosing and resolving issues
Repair Procedures:
Step-by-step repair instructions based on complete disassembly
Electrical Diagnostics:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams
Depth Of Coverage:
Complete factory service manual, suitable for both DIY and experienced mechanics
Visual Aids:
Hundreds of photos and illustrations, enlarged inset views for detailed part identification
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings
Engine Options:
Various gasoline and diesel engines (e.g., 2.0L, 2.6L gasoline; 2.3L, 2.5L turbo-diesel)
Horsepower Range:
Approximately 83 hp (naturally aspirated diesel) to 145 hp (V6 gasoline) depending on engine and market
Torque Range:
Varies significantly by engine, with turbo-diesel engines offering higher torque for off-road use
Injection Types:
Carburetor or Fuel Injection (EFI) depending on gasoline engine and model year; Diesel direct injection or indirect injection
Fuel Type:
Gasoline or Diesel
Manual Transmission:
Available 4-speed and 5-speed manual transmissions
Automatic Transmission:
Available automatic transmission (typically 4-speed)
Transfer Case:
Part-time 4WD system with high and low range (2H, 4H, 4L) and often a Free-Wheel Hub (FW hub) system
Wheelbase Options:
Short Wheelbase (SWB) and Long Wheelbase (LWB) variants
Body Styles:
2-door (SWB), 4-door (LWB), Hardtop, Soft Top, Canvas Top
Curb Weight:
Varies by configuration, generally starting around 1500 kg (3300 lbs) for SWB models
Crash Test Data:
Limited official crash test data available for this early generation in many markets; modern safety standards were not prevalent.
Active Safety Features:
Basic ABS available on some later models, primarily relies on mechanical grip and driver skill for active safety.
Passive Safety Features:
Seatbelts, reinforced chassis for its era. Airbags were not standard or widely available on early models.
Audio System:
Basic AM/FM radio, often with cassette player. Optional upgraded sound systems may have been available.
Gauges:
Standard analog gauges for speed, RPM, fuel, temperature, and oil pressure. Some models may have had tilt/angle gauges.
Driver Assistance Systems:
Very limited by modern standards. ABS was an option on later models. Focus is on mechanical systems for off-road performance.
Connectivity Features:
None by modern standards; basic 12V accessory outlet.
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or 6 months, whichever comes first, though this manual would specify exact intervals per engine.
Transmission Fluid Change:
Every 30,000 km (20,000 miles) or 24 months, depending on usage (severe vs. normal).
Engine Oil Viscosity:
Varies by engine and climate. Common viscosities include 10W-30, 10W-40, or 20W-50. Manual will list specific API service classifications.
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water. Manual will specify concentration and potentially a specific type (e.g., green ethylene glycol).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
Rust, suspension bushings, exhaust system components, clutch wear (manual transmission), turbocharger seals (diesel models).
Electrical Gremlins:
Aging wiring, corrosion in connectors, and failing relays can lead to intermittent electrical issues.
Cooling System Aging:
Radiator leaks, hose degradation, and water pump failure are common as the vehicle ages.
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to 1917.
Pajero Introduction:
The Pajero was first introduced in 1981, evolving into the L040 series for the 1982 model year and continuing production through 1991.
Pajero Legacy:
Established the Pajero as a capable off-roader and laid the groundwork for subsequent generations that achieved global success, including Dakar Rally victories.
Manufacturing Locations:
Primarily Japan, with potential assembly in other global locations.
