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Mitsubishi Pajero III Montero 2000 Service Repair Manual

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$17.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero III / Montero Model Designation North America: Montero Model Designation Global: Pajero Model Year Covered: 2000 Codes Platform Code: V60/V70 Series 👋...
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Mitsubishi Pajero III Montero 2000 Service Repair ManualMitsubishi Pajero III Montero 2000 Service Repair ManualMitsubishi Pajero III Montero 2000 Service Repair ManualMitsubishi Pajero III Montero 2000 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero III / Montero
Model Designation North America:
Montero
Model Designation Global:
Pajero
Model Year Covered:
2000
Codes
Platform Code:
V60/V70 Series
👋 Introduction
Market Position
Segment:
Full-size SUV / Off-road Vehicle
Target Audience:
Enthusiasts, Off-roaders, Fleet Managers, Professional Mechanics, DIYers
Competitive Analysis
Key Competitors 2000:
Toyota Land Cruiser, Land Rover Discovery, Jeep Grand Cherokee, Ford Explorer, Chevrolet Tahoe
Key Features
Vehicle Strengths:
Legendary off-road capability, Robust construction, Versatile interior, Powerful engine options, Durable drivetrain
Manual Value Proposition:
Provides factory-level diagnostic and repair information, enabling accurate maintenance and troubleshooting, leading to increased vehicle longevity and performance.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (specific to 2000 model year, adaptable to adjacent years)
Regions Covered:
North America, Europe, Asia, Oceania, Africa
Page Count
Estimated Pages:
1500-2000 (estimated based on typical comprehensive service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Subtype:
Comprehensive Repair and Diagnostic Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Transmission (Automatic & Manual), Transfer Case, Drivetrain (Front/Rear Axles, CV Joints)
Chassis:
Suspension (Independent Front, Multi-link Rear), Steering System, Brake System (ABS, EBD), Wheels & Tires
Electrical:
Body Electrical Systems, Powertrain Control Module (PCM), Engine Control Unit (ECU), Lighting, HVAC Controls, Audio System, Power Accessories (Windows, Locks, Mirrors), Instrumentation, SRS (Airbag) System, Immobilizer
Body And Trim:
Exterior Body Panels, Interior Trim, Doors, Hood, Tailgate, Bumpers, Glass, Seals
Procedures Included
Maintenance:
Routine Inspections, Fluid Changes (Oil, Coolant, Brake, Transmission, Differential), Filter Replacements, Lubrication, Belt Replacement, Spark Plug Service
Diagnostics:
Troubleshooting charts, Symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution, Electrical system diagnosis, Component testing procedures
Repair And Rebuild:
Engine disassembly and reassembly, Transmission overhaul, Brake caliper and rotor replacement, Suspension component replacement, Steering rack repair, Electrical component repair and replacement, Body panel repair and replacement
Technical Data:
Torque specifications, Clearances, Specifications for all major components, Wiring diagrams, Vacuum diagrams, Exploded views
Technical Depth
Depth:
Comprehensive - covers everything from basic fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely (standard for professional PDF manuals)
Print Quality
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Petrol:
6G72 (3.0L V6 SOHC/DOHC), 6G74 (3.5L V6 SOHC/DOHC), 6G75 (3.8L V6 SOHC/DOHC)
Engine Code Diesel:
4M41 (3.2L DI-D I4 Turbocharged)
Displacement Common:
3.0L / 3.5L
Performance
Horsepower Range:
170-230 HP (depending on engine variant and market)
Torque Range:
200-320 lb-ft (depending on engine variant and market)
Fuel System
Fuel Delivery Petrol:
Electronic Fuel Injection (EFI)
Fuel Delivery Diesel:
Direct Injection Diesel (DI-D) with Common Rail or Direct Injection
Recommended Fuel Petrol:
Unleaded Gasoline (Octane rating varies by market, typically 87 AKI / 91 RON)
Recommended Fuel Diesel:
Diesel Fuel (ULSD recommended in regions with sulfur regulations)
🔧 Transmission
Standard
Manual Transmission:
5-speed Manual Transmission (common on some trims/markets)
Optional
Automatic Transmission:
4-speed Automatic Transmission (common on many trims/markets)
Features
Transfer Case:
Super Select II 4WD (Full-time 4WD with locking center differential, 2WD/4H/4HLc/4LLc modes)
Fluid Specifications
Automatic Transmission Fluid:
DIA Queen ATF-SP III (or equivalent API GL-4/GL-5 rated fluid compatible with Mitsubishi specifications)
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil (viscosity dependent on ambient temperature)
Transfer Case Fluid:
API GL-4 or GL-5 gear oil (viscosity dependent on ambient temperature)
Front Differential Fluid:
API GL-5 gear oil (viscosity dependent on ambient temperature)
Rear Differential Fluid:
API GL-5 gear oil with limited-slip additive if equipped (viscosity dependent on ambient temperature)
📐 Dimensions
Exterior
Length Approx:
4780-4900 mm (depending on configuration)
Width Approx:
1875-1900 mm
Height Approx:
1850-1915 mm
Wheelbase Approx:
2780 mm
Ground Clearance Approx:
205-220 mm
Weights
Curb Weight Approx:
1900-2200 kg
Gross Vehicle Weight Rating Approx:
2700-3000 kg
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
Not rated or 4-star (depending on market and specific testing year)
IIHS Crash Test Rating:
Acceptable/Good in frontal offset (specific tests vary)
Active Features
Anti Lock Braking System:
Standard on most models
Electronic Brakeforce Distribution:
Often paired with ABS
Traction Control System:
Optional or standard on higher trims
Stability Control:
Rarely available on 2000 models
Passive Features
Airbags:
Driver and front passenger airbags standard
Seat Belts:
3-point front and rear seat belts
Body Construction:
Reinforced impact-absorbing body structure
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium sound system
Navigation:
Optional factory GPS navigation system (rare on 2000 models)
Driver Assistance
Cruise Control:
Standard on most models
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions available
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first
Engine Oil Filter Replacement:
At every oil change
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Fuel Filter Replacement Petrol:
Every 30,000-45,000 miles (48,000-72,000 km)
Fuel Filter Replacement Diesel:
Every 15,000-30,000 miles (24,000-48,000 km) or as per manual recommendations
Spark Plug Replacement Petrol:
Every 60,000-100,000 miles (96,000-160,000 km) for iridium/platinum plugs
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km)
Fluid Specifications
Engine Oil Type Petrol:
API SN/SM/SL/SJ or ILSAC GF-5/GF-4/GF-3, SAE 5W-30, 5W-40, or 10W-30 depending on climate
Engine Oil Type Diesel:
API CJ-4/CI-4/CH-4 or ACEA E7/E5/E4, SAE 5W-40 or 15W-40 depending on climate
Coolant Type:
Ethylene Glycol based coolant, long-life, OAT type (typically pink or red, Mitsubishi Super Long Life Coolant)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
CV joints, front suspension bushings, exhaust components, ignition coils (on some petrol engines), glow plugs (on diesel)
Potential Electrical Faults:
Door lock actuators, power window motors, minor sensor issues
Diesel Specific Issues:
Potential for turbocharger issues if not maintained, occasional fuel injector concerns
📚 Vehicle History
Brand Heritage
Mitsubishi Off Road Legacy:
Mitsubishi has a long history of producing capable off-road vehicles, including the legendary Pajero that has dominated the Dakar Rally.
Model Evolution
Pajero Series Introduction:
The Pajero nameplate was introduced in 1982, with the Pajero III (V60/V70) generation launching in late 1999 for the 2000 model year.
Pajero Iii Key Changes:
Monocoque chassis with integrated ladder frame, independent front suspension, new engine options, and advanced Super Select II 4WD system.
Production
Manufacturing Locations:
Japan (Okazaki Plant), Brazil, Russia, Egypt (under license)
Production Years V60 V70:
1999-2006
🏆 Awards & Recognition
Recognitions
Off Road Awards:
Multiple accolades for off-road capability and durability in various publications and competitions.
Ratings
Consumer Satisfaction:
Generally high satisfaction for owners prioritizing off-road performance and durability over fuel economy or on-road refinement.
Certifications
Emissions Compliance:
Compliant with relevant emissions standards for the model year in its intended markets (e.g., EPA, Euro standards).
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