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2012 Mitsubishi Pajero/Montero Workshop Repair & Service Manual (MUT-III) [670MB Complete for DIY Repair]

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero / Montero Model Variant: Fourth Generation (NW) Model Year: 2012 Codes Chassis Code: V80/V90 Series 👋 Introduction Market Position Segment: Full-size SUV...
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2012 Mitsubishi Pajero/Montero Workshop Repair & Service Manual (MUT-III) [670MB Complete for DIY Repair]
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero / Montero
Model Variant:
Fourth Generation (NW)
Model Year:
2012
Codes
Chassis Code:
V80/V90 Series
👋 Introduction
Market Position
Segment:
Full-size SUV (Body-on-frame construction)
Brand Perception:
Reputation for ruggedness, off-road capability, and reliability
Competitive Analysis
Key Competitors 2012:
Toyota Land Cruiser Prado, Nissan Patrol, Ford Everest, Land Rover Discovery
Key Features
Platform:
Monocoque chassis with integrated ladder frame (for improved rigidity and handling compared to traditional body-on-frame)
Drivetrain:
Super Select II 4WD system with electronic locking center differential and optional rear differential lock
Suspension:
Independent front suspension with double wishbones, multi-link rear suspension for improved on-road comfort and off-road articulation
Manual Utility:
Enables DIY repairs and maintenance, reducing reliance on expensive dealership services. Provides detailed diagnostic information for fault finding.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (Specifications may vary by market, manual provides comprehensive coverage)
Page Count
Estimated Page Count:
Extensive (Indicative of a complete workshop manual, typically 2000+ pages for this type of vehicle)
Manual Type
Manual Type:
Workshop Repair and Service Manual (Includes Diagnostic and Technical Information)
Language
Language:
English (Likely based on MUT-III designation for international markets)
Format
Format:
Digital (PDF - indicated by file size, searchable content implied)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, engine control systems (ECU), lubrication system, cooling system
Transmission:
Automatic transmission (INVECS-II Sport Mode), manual transmission (where applicable), transfer case, drive shafts, differentials (front, rear, center locking)
Chassis:
Suspension (independent front, multi-link rear), steering system (power assisted), braking system (ABS, EBD, ASC, HSA), wheels and tires
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power windows, central locking, mirrors, audio system, navigation system, climate control, body control modules (BCM)
Body:
Exterior body panels, interior trim, doors, windows, seats, roof, bumpers, glass, body sealing
Safety Systems:
Airbags, seatbelt pretensioners, ABS, ASC, HSA (Hill Start Assist), tire pressure monitoring system (TPMS)
Diagnostic:
OBD-II diagnostics, MUT-III (Mitsubishi Under Vehicle Information System) specific diagnostic procedures, trouble code explanations, component testing
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Repair:
Engine overhaul, transmission rebuild, brake component replacement, suspension component repair, electrical component troubleshooting and replacement, body panel repair and replacement
Troubleshooting:
Diagnostic flowcharts for various symptoms, electrical circuit tracing, component testing procedures, common fault diagnosis
Calibration:
Electronic throttle body calibration, steering angle sensor calibration, ABS sensor calibration
Installation:
Component installation procedures (e.g., accessory installation, sensor replacement), timing belt replacement procedures
Technical Depth
Depth Level:
Comprehensive (Covers everything from basic maintenance to full engine and transmission overhauls, including electrical schematics and diagnostic data)
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text (typical for professionally produced digital manuals)
Print Quality
Image Resolution:
High (Essential for clear diagrams and schematics)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
File Size
File Size Mb:
670
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (3.0L V6 SOHC MPI) and 6G75 (3.8L V6 SOHC MIVEC MPI) - Common for this generation, manual will cover specific engine variants
Engine Displacement Liters:
3.0 or 3.8
Cylinders:
V6
Valvetrain:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) for 3.8L variant
Performance
Horsepower Ps Approx:
220 - 250 PS (depending on engine and market)
Torque Nm Approx:
280 - 330 Nm (depending on engine and market)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent long-life OAT coolant)
Lubrication System
Engine Oil Type:
API SN/SP or ILSAC GF-5/GF-6, viscosity grade 0W-20 or 5W-30 (refer to manual for specific application)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Automatic Transmission (INVECS-II Sport Mode)
Optional
Transmission Type Optional:
6-speed Manual Transmission (less common in some markets)
Features
Transfer Case:
Super Select II 4WD system (selectable 2WD, 4WD High, 4WD Low, 4WD High Lock)
Fluid Specifications
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF-PA or equivalent Dexron III/Mercon compatible fluid
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (refer to manual for specific application)
📐 Dimensions
Exterior
Length Mm Approx:
4900
Width Mm Approx:
1875
Height Mm Approx:
1900
Wheelbase Mm Approx:
2780
Weights
Curb Weight Kg Approx:
2100 - 2300
Gross Vehicle Weight Rating Kg Approx:
2800 - 3000
🛡️ Safety Features
Ratings
Ancap Rating Approx:
4-star (for models tested in relevant markets)
Active Features
Traction Control:
Active Stability Control (ASC)
Anti Lock Brakes:
Anti-lock Braking System (ABS)
Electronic Brakeforce Distribution:
Electronic Brakeforce Distribution (EBD)
Hill Start Assist:
Hill Start Assist (HSA)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on trim level)
Seatbelts:
Pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Audio System:
Multi-speaker audio system with CD/MP3 player, auxiliary input, and potentially Rockford Fosgate premium audio (optional)
Navigation:
Optional HDD-based or SD card-based navigation system
Driver Assistance
Cruise Control:
Standard feature
Connectivity
Bluetooth:
Available on higher trim levels for hands-free calling and audio streaming
Powertrain Control
Engine Management System:
ECU with CAN communication network
🔧 Maintenance
Service Intervals
Engine Oil Change:
15,000 km or 12 months, whichever comes first (under normal conditions, refer to manual for severe conditions)
Engine Air Filter:
30,000 km or 24 months
Spark Plugs:
100,000 km (Iridium type)
Transmission Fluid Change:
60,000 km (Automatic) or 80,000 km (Manual)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Mitsubishi Genuine Power Steering Fluid or ATF Dexron III equivalent
Coolant Capacity Liters:
Approx. 8.5 - 9.0 (depending on engine and system)
Known Issues
Common Wear Items:
Brake pads, front suspension bushings, exhaust system components
Potential Issues:
Water pump seals (on older models), potential for starter motor issues, fuel pump issues (less common)
📚 Vehicle History
Brand Heritage
Brand Origin:
Japan
Brand Specialty:
Known for robust 4x4 vehicles, rally heritage (Dakar Rally)
Model Evolution
Generation:
Fourth Generation (NW)
Production Start Year:
2006
Major Updates By 2012:
Facelift in 2010 (NW series) with revised styling, improved interior, and enhanced powertrain options.
Production
Manufacturing Locations:
Japan (Okazaki Plant), also assembled in other locations globally
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently recognized for its off-road prowess and durability in various automotive publications and awards.
Ratings
Reliability Perception:
Generally considered reliable by owners and automotive reviewers, particularly for its mechanical components.
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