Model Years Covered:
2001, 2002, 2003
Chassis Codes:
V63, V64, V65, V66, V68, V73, V74, V75, V76, V77, V78, V80-V88 (depending on specific market and platform variations within the generation, common for this period)
Segment:
Full-size, body-on-frame SUV (Sport Utility Vehicle)
Competitors:
Toyota Land Cruiser Prado/Lexus GX, Nissan Patrol, Ford Explorer, Chevrolet Tahoe/GMC Yukon, Jeep Grand Cherokee, Land Rover Discovery
Usp:
Renowned off-road capability, robust construction, available V6 and diesel engines, comfortable ride for its class, versatile interior
Regions:
Global (English, German, French, Italian languages indicate broad market applicability)
Total Pages:
Extensive (exact number not specified, but implied to be comprehensive)
Type:
Workshop Repair Service Manual
Languages:
English, German, French, Italian
Format:
Likely digital (PDF or similar for widespread distribution), potentially printed
Mechanical:
Engine (2.5L V6 6G73, 3.0L V6 6G72, 3.5L V6 6G74, 3.8L V6 6G75, 2.8L Diesel 4M40, 3.2L Diesel 4M41), Transmission (5-speed Manual, 4-speed Automatic INVECS-II, 5-speed Automatic INVECS-II Sport Mode), Drivetrain (4WD system - Super Select II/4WD-II, transfer case, differentials, axles), Suspension (Independent Front, Multi-link Rear), Steering System, Brakes (ABS, EBD, DSC components), Fuel System (injection, pumps, filters), Cooling System, Exhaust System
Electrical:
Engine Control Unit (ECU) and sensors, Ignition System, Charging System (alternator, battery), Starting System, Lighting (headlights, taillights, interior), Instrumentation and Gauges, Wiper/Washer System, Power Accessories (windows, locks, mirrors), HVAC Controls, Audio System, SRS (Airbag) System, Immobilizer/Security System, Body Control Modules (BCM), ABS/Traction Control Module
Maintenance:
Routine inspections, oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad/rotor replacement, tire rotation and balancing, battery maintenance
Diagnostics And Repair:
Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) and their interpretation, component testing procedures, detailed repair instructions for all major systems, component removal and installation, overhaul procedures, wiring diagrams, vacuum diagrams, exploded views of components
Depth:
Comprehensive (covering basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and bodywork repairs)
Digital Format:
Likely PDF, potentially e-book formats. Searchable text capability is highly desirable and expected for workshop manuals.
Quality:
Professional (high-resolution diagrams, clear text, durable for workshop use if printed)
Binding:
If printed: Spiral-bound or perfect-bound for ease of use and durability in a workshop environment.
Paper:
If printed: Heavy-duty, possibly laminated pages for resistance to grease and oil contamination.
2001-2003 Us Market Common:
3.5L V6 (6G74) SOHC MPI
3.5L V6 6G74 Hp:
Approx. 200-215 hp @ 5000-5200 rpm (depending on specific tuning and market)
3.5L V6 6G74 Torque:
Approx. 220-230 lb-ft @ 3500-4000 rpm (depending on specific tuning and market)
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Gasoline:
6G72 (3.0L V6), 6G74 (3.5L V6), 6G75 (3.8L V6)
Diesel:
4M40 (2.8L Turbo Diesel), 4M41 (3.2L DI-D Turbo Diesel)
Transmission Type Early Models:
5-Speed Manual
Transmission Type Automatic:
4-Speed Automatic (INVECS-II) with Sport Mode
Drivetrain System:
Advanced 4WD system (Super Select II or similar), offering 2WD, 4H, 4HLC (with locked center diff), and 4LLC (with locked center diff and low range)
Wheelbase Short Wheelbase:
Approx. 2725 mm (107.3 in)
Wheelbase Long Wheelbase:
Approx. 2780 mm (109.4 in)
Curb Weight Typical:
Approx. 1900 - 2200 kg (4189 - 4850 lbs), depending on configuration
Towing Capacity Typical:
Up to 2500 kg (5511 lbs) (check local regulations and vehicle specifics)
NHTSA Front Impact Driver:
4 Stars (for 2001 model year, may vary by trim and specific tests)
NHTSA Front Impact Passenger:
4 Stars (for 2001 model year, may vary by trim and specific tests)
ABS:
Standard (Anti-lock Braking System)
Ebd:
Available/Standard (Electronic Brakeforce Distribution)
Airbags:
Driver and front passenger airbags standard, side airbags available on higher trims
Seatbelts:
3-point front and rear seatbelts, pretensioners for front seats
Audio System:
AM/FM/CD player, optional premium audio systems (e.g., Rockford Fosgate on higher trims), optional navigation system (less common for this era)
Climate Control:
Manual or automatic climate control, rear seat HVAC vents
Traction Control:
Available Traction Control System (TCS) on some models, integrated with ABS and AWD
Cruise Control:
Standard on most trims
Auxiliary Inputs:
Not typically available in factory systems of this era; aftermarket solutions common
Oil Change Gasoline:
Every 7,500 miles or 6 months (whichever comes first), using synthetic blend or full synthetic oil
Oil Change Diesel:
Every 5,000 miles or 6 months (whichever comes first), using diesel-specific oil
Timing Belt Replacement:
Every 60,000 - 90,000 miles or 5-7 years (for 6G7 engines with timing belts), crucial preventative maintenance to avoid catastrophic engine failure. Check manual for exact interval and specific engine.
Engine Oil Gasoline:
API SJ or SL, SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity based on climate)
Engine Oil Diesel:
API CF-4 or CG-4, SAE 10W-30 or 10W-40 (diesel specific)
Transmission Fluid Automatic:
DiaQueen ATF-J2 or equivalent DEXRON-III/MERCON (check manual for specific type)
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, SAE 75W-90
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mitsubishi Long Life Coolant (LLC) recommended.
Engine V6:
Spark plug blow-out (common on 6G74 engines, requiring replacement of spark plug threads or inserts), intake manifold gasket leaks, occasional O2 sensor failures
Transmission Automatic:
Occasional transmission control module (TCM) issues, delayed shifting; regular fluid changes are critical
Suspension And Steering:
Worn ball joints and bushings (especially on higher mileage vehicles), power steering pump leaks, potential for rear differential seal leaks
Electrical:
Corroded grounds, window regulator failures, A/C blower motor resistor issues, intermittent issues with power door locks and alarm systems
Body And Chassis:
Rust on frame or body panels (especially in regions with road salt), tailgate hinge issues, sunroof drains clogging
Mitsubishi SUV Legacy:
Mitsubishi has a long history of producing capable off-road vehicles, dating back to the original Pajero (1982), which established its reputation in rallies like the Dakar.
Third Generation Pajero:
This generation (1999-2006) represented a significant redesign with a more refined and car-like unibody construction (for many versions, though some markets retained body-on-frame), focusing on improved on-road manners while retaining strong off-road credentials.
Manufacturing Locations:
Primarily Japan (with some assembly in other global locations depending on market)
