🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero / Montero

Year:

2002

Chassis Codes:

V73W, V75W, V78W (based on common Pajero/Montero designations for this era)

Engine Codes Possible:

6G72 (3.0L V6), 6G74 (3.5L V6), 4M41 (3.2L DI-D Diesel - depending on market)

👋 Introduction

Positioning:

The Mitsubishi Pajero/Montero (2002) occupies the mid-size to full-size SUV segment, known for its robust off-road capability, reliable powertrain, and comfortable interior. It competed with vehicles like the Toyota 4Runner, Jeep Grand Cherokee, Ford Explorer, and Nissan Pathfinder.

Strengths:

Exceptional off-road prowess (especially with Super Select 4WD), strong V6 engines, durable construction, spacious interior, available third-row seating.

Weaknesses:

Fuel economy could be better compared to some competitors, interior design was functional but not as premium as some rivals, some earlier models experienced issues with head gaskets.

Off Road Features:

Available Super Select II 4WD system with locking center and rear differentials, high ground clearance, robust chassis, independent front suspension for better articulation.

Comfort Features:

Available leather upholstery, power-adjustable seats, automatic climate control, premium audio systems (depending on trim).

📋 Manual Details

Primary Markets Covered:

North America (Montero), Global (Pajero)

Estimated Page Count:

1000+

Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital Format (likely PDF)

📖 Manual Coverage

Engine:

Engine overhaul, diagnostics, fuel injection, ignition, cooling, lubrication, emissions, timing belt/chain replacement

Transmission:

Automatic and Manual transmission repair, clutch service, gearshift mechanisms, fluid specifications

Drivetrain:

Front/Rear differentials, transfer case (Super Select 4WD), driveshafts, CV joints, propeller shafts

Suspension:

Independent front suspension (double wishbone), Multi-link rear suspension, shock absorbers, springs, bushings, alignment procedures

Brakes:

Front and rear disc brakes, ABS system diagnostics and repair, brake fluid specifications, parking brake

Steering:

Power steering system, steering column, tie rod ends, wheel alignment

Electrical:

Complete wiring diagrams, lighting system, battery, alternator, starter, fuses, relays, power windows, door locks, mirrors

Body And Chassis:

Body panel repair, interior trim, doors, windows, roof, chassis lubrication, rust prevention

HVAC:

Heating, Ventilation, and Air Conditioning system service and repair

Safety Systems:

Airbag system diagnostics and repair

Maintenance:

Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush

Troubleshooting:

Diagnostic charts, common fault finding, symptom-based troubleshooting guides

Repair:

Step-by-step repair instructions for all major components and systems

Overhaul:

Complete engine and transmission rebuild procedures

Diagnostics:

OBD-II diagnostic codes, sensor testing, component testing

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Format:

Digital Download (typically PDF)

Quality:

High resolution, clear text and diagrams suitable for printing.

Binding:

N/A (Digital)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine 1 Type:

3.5L SOHC V6 (6G74)

Engine 1 Displacement:

3497 cc (3.5 Liters)

Engine 1 Horsepower:

Approximately 200-205 HP (varies slightly by market and specific tuning)

Engine 1 Torque:

Approximately 235-240 lb-ft (varies slightly by market and specific tuning)

Engine 2 Type:

3.0L SOHC V6 (6G72)

Engine 2 Displacement:

2972 cc (3.0 Liters)

Engine 2 Horsepower:

Approximately 175-180 HP

Engine 2 Torque:

Approximately 200-205 lb-ft

Engine 3 Type:

3.2L DI-D Turbo Diesel (4M41)

Engine 3 Displacement:

3200 cc (3.2 Liters)

Engine 3 Horsepower:

Approximately 165 HP

Engine 3 Torque:

Approximately 282 lb-ft

Fuel Type:

Unleaded Gasoline (for V6 engines), Diesel (for 4M41)

Fuel Delivery:

Electronic Fuel Injection (EFI) for gasoline engines; Direct Injection (DI) with Common Rail for diesel

Recommended Octane:

87 Octane (for 6G72 and 6G74, consult manual for specific recommendations)

🔧 Transmission

Transmission 1 Type:

4-speed Automatic Transmission (4WD)

Transmission 2 Type:

5-speed Manual Transmission (less common in North America)

Transfer Case:

Super Select 4WD system (providing 2WD, 4H, 4HLC, 4LLC modes)

Transmission Fluid Spec Auto:

DIA QUEEN ATF-II or equivalent (refer to specific manual for exact part number and capacity)

Transmission Fluid Spec Manual:

API GL-4 or GL-5 gear oil (viscosity as specified in manual, typically 75W-90)

📐 Dimensions

Wheelbase:

Approximately 109.7 inches (2785 mm)

Length:

Approximately 190.1 inches (4830 mm)

Width:

Approximately 73.8 inches (1875 mm)

Height:

Approximately 70.9 inches (1800 mm)

Curb Weight:

Approximately 4,500 - 4,800 lbs (2040 - 2177 kg), varies by configuration

Towing Capacity:

Typically around 5,000 lbs (2268 kg), always check local regulations and manual for specifics.

Payload Capacity:

Varies by trim and configuration, typically around 1,200 - 1,500 lbs.

Cargo Volume Behind 2Nd Row:

Approximately 47.1 cubic feet (1333 liters)

Cargo Volume Behind 1St Row:

Approximately 92.4 cubic feet (2617 liters) with 2nd and 3rd rows folded

🛡️ Safety Features

NHTSA Front Impact Driver:

Likely 4-star (based on era and typical performance for similar vehicles, exact rating for 2002 may vary)

NHTSA Front Impact Passenger:

Likely 4-star (based on era and typical performance for similar vehicles, exact rating for 2002 may vary)

IIHS Front Offset Crash Rating:

Likely 'Acceptable' or 'Good' (depending on test year and specific model year, exact rating for 2002 may vary)

ABS:

Standard Anti-lock Braking System (ABS)

Traction Control:

Available Traction Control System (TCL) on some models

Airbags:

Driver and front passenger airbags. Side curtain airbags were not common in this generation, but side-impact airbags might have been optional on higher trims.

Seatbelts:

3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants.

💡 Technology Features

Audio System:

Factory AM/FM/CD player with multiple speaker options. Higher trims may feature premium audio brands.

Navigation:

Optional factory navigation system available on some higher trim levels.

Cruise Control:

Standard cruise control.

Parking Sensors:

Not typically available on this model year.

Usb Ports:

Not available from factory. Aftermarket solutions exist.

Bluetooth:

Not available from factory. Aftermarket solutions exist.

🔧 Maintenance

Oil Change Interval:

Every 5,000 - 7,500 miles or 6 months (whichever comes first), depending on driving conditions. Consult manual for exact recommendations.

Engine Oil Filter Replacement:

At every oil change.

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on conditions.

Spark Plug Replacement V6:

Every 60,000 - 100,000 miles (depending on spark plug type, e.g., platinum or iridium). Manual will specify.

Timing Belt Replacement V6:

Critical: Every 60,000 - 70,000 miles (3.0L V6) or 90,000 - 100,000 miles (3.5L V6) for 6G72/6G74 engines. Failure is catastrophic. The manual is essential for this procedure.

Coolant Flush Interval:

Every 30,000 - 50,000 miles or 2-3 years.

Engine Oil Specification:

SAE 5W-30 or 10W-30 API SJ or higher. Consult manual for exact viscosity based on climate.

Coolant Specification:

Mitsubishi Super Long Life Coolant (MS-82009) or equivalent ethylene glycol-based coolant with de-ionized water (50/50 mix). Check manual for specific type.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid.

Common Issue 1:

Head Gasket Failure (particularly on earlier 3.5L 6G74 engines, though can occur on 3.0L too). Regular coolant level checks are vital.

Common Issue 2:

Rear Main Seal Leaks: Can occur, especially with higher mileage vehicles.

Common Issue 3:

Transfer Case Actuator Issues: For the Super Select 4WD system, the electronic actuator can sometimes fail, preventing proper 4WD engagement. Diagnostics are key.

Common Issue 4:

CV Joint Wear: Due to its off-road nature, CV joints can experience wear over time and mileage, especially if the protective boots are damaged.

📚 Vehicle History

Mitsubishi SUV Heritage:

Mitsubishi has a long and storied history with off-road vehicles, dating back to the original Pajero in 1982, which established a reputation for ruggedness and off-road capability. The Pajero lineage is a cornerstone of Mitsubishi's brand identity.

Third Generation Pajero:

The 2002 model year falls within the third generation of the Pajero (1999-2006), which introduced a unibody construction (monocoque) with integrated body-frame, offering improved ride comfort and handling while maintaining robust off-road performance. This generation also saw significant updates to styling, interior amenities, and powertrain options.

Production Locations:

Primarily produced in Japan. Also produced in other plants globally through CKD (Completely Knocked Down) kits.

Sales Peak Era:

The Pajero/Montero line enjoyed strong sales through the 1990s and early 2000s, peaking during the SUV boom. The third generation continued this trend, appealing to families and off-road enthusiasts.

🏆 Awards & Recognition

Off Road Awards:

The Pajero lineage has a strong record in off-road racing, including multiple wins in the Dakar Rally, which reinforces its reputation for durability and performance in extreme conditions. While specific awards for the 2002 model might be scarce, its heritage speaks volumes.

Consumer Satisfaction Era:

Generally positive for its segment, especially praised for capability. Some reliability concerns, particularly with head gaskets, may have impacted overall satisfaction scores for some owners.