🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero

Generation Code:

NP

Model Year:

2002

Vehicle Type:

Full-size SUV / Off-road Vehicle

👋 Introduction

Segment:

Rugged, capable off-road SUV with excellent durability and versatility

Competitors:

Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Jeep Grand Cherokee

Off Road Capability:

Renowned for its Super Select II 4WD system, locking center and rear differentials (on some models), and robust chassis construction

Durability:

Built to withstand demanding conditions, making it a popular choice for adventure and heavy-duty use

Versatility:

Suitable for daily commuting, family transport, and serious off-roading

Np Generation Distinction:

The NP generation (2000-2006) featured updated styling, improved interior comfort, and enhanced powertrain options over its predecessors.

📋 Manual Details

Coverage Scope:

Comprehensive workshop service and repair

Target Audience:

Professional technicians and experienced DIY mechanics

Estimated Pages:

2000+

Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Engine Mechanical:

All engine assemblies, cylinder heads, pistons, crankshaft, camshafts, lubrication system, cooling system, fuel injection system, emissions control

Engine Management:

ECU, sensors, actuators, ignition system, diagnostic trouble codes (DTCs), wiring diagrams

Transmission:

Automatic and Manual transmission disassembly, assembly, repair, overhaul, diagnosis, torque converter, clutch assembly, transmission control module (TCM)

Drivetrain:

Transfer case, differentials (front and rear), driveshafts, CV joints, wheel hubs

Suspension:

Front suspension (independent double wishbone), Rear suspension (multi-link solid axle), shock absorbers, springs, control arms, steering knuckle, anti-roll bars

Steering:

Power steering system, steering rack/gearbox, steering column, power steering pump, fluid specifications

Brakes:

Front and rear brake systems, disc brakes, caliper overhaul, brake pads, rotors, brake lines, ABS (Anti-lock Braking System) diagnosis and components, brake fluid specifications

Electrical System:

Battery, charging system (alternator, starter motor), lighting systems (headlights, taillights, interior), ignition switch, fuses, relays, wiring diagrams for all circuits

Body And Chassis:

Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, underbody components, frame structure, rust prevention

HVAC:

Heating, Ventilation, and Air Conditioning system, compressor, condenser, evaporator, refrigerant, blower motor, controls

Safety Systems:

Airbag system components and diagnosis, seatbelts

Maintenance:

Routine maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement

Diagnostics:

System troubleshooting guides, symptom-based diagnostics, DTC interpretation, component testing procedures

Repair:

Component removal, installation, overhaul, and adjustment procedures for all major systems

Rebuilding:

Detailed instructions for engine and transmission rebuilds, including specifications and tolerances

Specifications:

Torque specifications for all fasteners, clearances, tolerances, fluid capacities, electrical specifications

Depth:

In-depth technical information, including detailed diagrams, exploded views, and step-by-step instructions for complex repairs

Diagnostic Tools:

Information on using diagnostic scan tools and specialized equipment

📊 Manual Specifications

Format:

PDF

Searchability:

Fully searchable text content

Printability:

Printable pages for easy workshop use

Image Resolution:

High-resolution images and diagrams

Binding:

N/A (Digital Download)

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code:

6G74

Configuration:

3.5L SOHC V6 (Petrol)

Displacement:

3497 cc

Bore X Stroke:

93.0 mm x 85.8 mm

Compression Ratio:

9.0:1

Horsepower:

184 hp @ 4750 rpm (approx.)

Torque:

325 Nm @ 3500 rpm (approx.)

Type:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol (91 RON recommended)

Emission Control:

Catalytic converter, EGR system (where applicable)

Diesel Option:

4M41 3.2L Intercooled Turbo Diesel (available on some markets/trims)

🔧 Transmission

Type:

5-Speed Manual (for some variants)

Type:

4-Speed Automatic (INVECS-II with AI-Shift)

Drivetrain System:

Super Select II 4WD system (selectable 2WD High, 4WD High with unlocked center differential, 4WD High with locked center differential, 4WD Low)

Transfer Case:

2-Speed transfer case with center differential lock

Automatic Transmission Fluid:

DIAQUEEN SP-III or equivalent (refer to manual for specific capacity and change interval)

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 (refer to manual for specific capacity and change interval)

📐 Dimensions

Wheelbase:

2725 mm (approx.)

Length:

4810 mm (approx.)

Width:

1875 mm (approx.)

Height:

1875 mm (approx.)

Curb Weight:

2000 - 2200 kg (approx., varies by trim and configuration)

Gross Vehicle Weight Rating:

2810 kg (approx.)

Towing Capacity:

2500 kg (approx., braked trailer)

Cargo Volume:

Variable, expandable by folding rear seats

Ground Clearance:

215 mm (approx.)

🛡️ Safety Features

Ancap Rating:

Likely 4-star (based on contemporary testing of similar vehicles, specific ANCAP for 2002 NP may vary or not be directly available, manual provides guidance on safety systems)

ABS:

Standard Anti-lock Braking System

Traction Control:

Optional Traction Control System (TCS) on higher trims

Stability Control:

Electronic Stability Control (ESC) not commonly available for this specific MY/generation

Four Wheel Drive:

Super Select II 4WD system provides enhanced traction and control in various conditions

Airbags:

Driver and front passenger airbags standard, side airbags optional on some trims

Seatbelts:

Pre-tensioner front seatbelts

Chassis Construction:

Body-on-frame construction for enhanced durability and off-road resilience

💡 Technology Features

Audio System:

Factory fitted CD player or cassette player with AM/FM radio, basic speaker system. Higher trims may offer premium sound systems.

Navigation:

Optional or dealer-fitted navigation systems were available but not standard on all models.

Cruise Control:

Standard on most NP Pajero models.

Parking Sensors:

Not typically available for this model year.

Bluetooth:

Not factory integrated for this model year; aftermarket solutions available.

Usb Aux Input:

Not factory integrated for this model year; aftermarket solutions available.

🔧 Maintenance

Oil Change Petrol:

Every 10,000 km or 6 months (whichever comes first), using specified oil grade

Oil Change Diesel:

Every 7,500 km or 6 months (whichever comes first), using specified oil grade

Air Filter Replacement:

Every 20,000 km or 12 months

Fuel Filter Replacement Diesel:

Every 40,000 km

Spark Plug Replacement:

Every 80,000 - 100,000 km (iridium type)

Timing Belt Replacement 6G74:

Every 90,000 km or 5 years (CRITICAL component, failure can cause severe engine damage)

Engine Oil Petrol:

API SJ or higher, SAE 10W-30 or 5W-30 (depending on climate). Refer to manual for precise fill.

Engine Oil Diesel:

API CF-4 or CG-4, SAE 15W-40 or 10W-30. Refer to manual for precise fill.

Coolant:

Mitsubishi Super Long Life Coolant (MS-9316) or equivalent ethylene glycol-based coolant, 50/50 mix with distilled water

Brake Fluid:

DOT 3 or DOT 4 (refer to manual for exact specification)

Diesel Pre Glow Plugs:

Potential failure of pre-glow plugs, affecting cold-start performance (for diesel models)

Timing Belt Wear:

Critical to adhere to replacement intervals for the 6G74 engine's timing belt due to potential for catastrophic failure.

Suspension Bushings:

Wear of suspension bushings and ball joints can occur with high mileage and off-road use, leading to steering wander and knocking noises.

Rear Main Seal Leaks:

Occasional reports of rear main crankshaft seal leaks.

📚 Vehicle History

Heritage:

Mitsubishi has a long history of producing rugged and capable off-road vehicles, dating back to the original Pajero (Montero/Shogun) launched in 1982.

Third Generation:

The NP Pajero represents the third generation (1999-2006), which introduced a significant redesign with a monocoque chassis with integrated ladder frame, independent front suspension, and a focus on improved on-road manners alongside off-road prowess.

Np Updates:

The NP updates for 2002 typically included minor cosmetic revisions, feature enhancements, and potential powertrain refinements.

Manufacturing Locations:

Primarily Japan (Okazaki Plant)

Competitor Success:

The Pajero has a strong legacy in motorsport, including multiple Dakar Rally victories, reinforcing its off-road credentials.

🏆 Awards & Recognition

Motorsport Success:

Pajero lineage is famously successful in the Dakar Rally, reinforcing its 'go-anywhere' reputation.

4X4 Of The Year:

Pajero models have consistently won '4x4 of the Year' awards from various automotive publications globally over its history.

Consumer Satisfaction:

Generally regarded as a highly reliable and durable vehicle, often praised for its long-term ownership satisfaction, especially by owners who utilize its off-road capabilities.