Mitsubishi Pajero Pinin 2000 2001 2002 2003 Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Pinin Model Nickname: Pinin Product Name: Mitsubishi Pajero Pinin 2000 2001 2002 2003 Service Manual PDF Download Generation Generation Designation: First Generation...

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标签: 2000 2001 2002 2003 Car Cars Misc Mitsubishi Pajero Pinin

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Pajero Pinin

Model Nickname:

Pinin

Product Name:

Mitsubishi Pajero Pinin 2000 2001 2002 2003 Service Manual PDF Download

Generation

Generation Designation:

First Generation (H60/H70 Series)

Codes

Chassis Codes:

H60 (3-door), H70 (5-door)

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

Enthusiasts, DIY mechanics, professional technicians, fleet owners

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (early models)

Key Features

Unique Selling Points:

Compact size, capable off-road performance for its class (especially with Super Select 4WD-i), distinctive styling, Mitsubishi's reputation for durability.

Purpose

Manual Benefit:

Empowers owners and technicians with the knowledge to accurately diagnose, maintain, and repair the Mitsubishi Pajero Pinin.

📋 Manual Details

Coverage Areas

Covered Years:

2000, 2001, 2002, 2003

Page Count

Estimated Page Count:

Approximately 1500+ pages (typical for comprehensive service manuals of this era)

Manual Type

Manual Type:

Service Manual / Workshop Manual

Language

Language:

English (presumed based on product description and target market)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, timing system (belts/chains)

Engine Performance:

Fuel injection system (MPI), ignition system, emission control systems, turbocharging (if applicable), engine management systems (ECU)

Transmission Manual:

Manual transmission (clutch, gearbox, shift linkage, transfer case - 2WD/4WD operation)

Transmission Automatic:

Automatic transmission (torque converter, planetary gearsets, valve body, hydraulic control, electronic control unit - if applicable)

Drivetrain:

Front axle, rear axle, driveshafts, differentials, wheel bearings, Constant Velocity (CV) joints

Suspension:

Front suspension (McPherson strut, coil springs, control arms, stabilizer bar), Rear suspension (multi-link independent, coil springs, shock absorbers, stabilizer bar)

Steering:

Power steering system (pump, rack and pinion, steering column, linkages)

Brakes:

Front brakes (disc, caliper, pads, rotors), Rear brakes (disc or drum, caliper/wheel cylinder, shoes, drums), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution)

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams

Body And Chassis:

Body structure, exterior panels, doors, hoods, liftgates, interior trim, seats, glass, underbody protection

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, heater core, climate controls

Safety Systems:

Airbags (SRS), seat belts, passive safety components

Infotainment And Electronics:

Audio system, power windows, power locks, mirrors, wipers, dashboard instruments, warning lights

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, spark plug replacement, belt inspection and replacement

Diagnostic Procedures:

Troubleshooting guides, fault code interpretation (OBD-II if applicable), symptom-based diagnostics

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for all major systems

Overhaul Procedures:

Complete disassembly and reassembly instructions for engines, transmissions, and differentials

Electrical Troubleshooting:

Component testing, circuit diagnosis, use of multimeters and oscilloscopes, detailed wiring diagrams with component identification

Specifications And Tolerances:

Torque values, clearances, fluid capacities, pressures, electrical resistance values, diagnostic parameters

Special Tools:

Identification and usage of specific tools required for certain repair operations

Technical Depth

Depth:

Comprehensive coverage from basic scheduled maintenance to in-depth engine and transmission overhaul, including electrical system diagnostics and body repairs.

📊 Manual Specifications

File Format

File Format:

Searchability:

Likely text-searchable PDF (standard for reputable digital manuals)

Print Quality

Print Quality:

High resolution, suitable for printing specific sections or the entire manual.

Binding Type

Binding Type:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G93 (1.8L GDI), 4G94 (2.0L GDI), GDI engines generally, potentially some 4G1x series for lower trims or specific markets.

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, Gasoline Direct Injection (GDI)

Displacement:

1.8 Liters (1834 cc) and 2.0 Liters (1997 cc)

Performance

Horsepower 1.8L:

Approx. 124-130 PS (93-97 kW) @ ~6000 rpm (varies by market and specific tune)

Torque 1.8L:

Approx. 170-175 Nm (125-129 lb-ft) @ ~3500-4000 rpm (varies by market and specific tune)

Horsepower 2.0L:

Approx. 134-136 PS (100-101 kW) @ ~6000 rpm (varies by market and specific tune)

Torque 2.0L:

Approx. 175-180 Nm (129-133 lb-ft) @ ~3500-4000 rpm (varies by market and specific tune)

Fuel System

Fuel Delivery:

Gasoline Direct Injection (GDI) with high-pressure fuel pump and injectors

Fuel Type:

Unleaded Gasoline (Octane rating may vary by market)

Cooling System

Coolant Type:

Ethylene Glycol based, typically a 50/50 mix with deionized water (consult manual for specific Mitsubishi type, e.g., Super Long Life Coolant).

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

4-Speed Automatic Transmission (INVECS-II or similar)

Features

Drivetrain Options:

Front-Wheel Drive (FWD) standard, Optional 'Super Select 4WD-i' or 'Easy Select 4WD' system with various modes (2H, 4H, 4HLc, 4LLc)

Fluid Specifications

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific Mitsubishi recommendations, e.g., DiaQueen GL-5).

Automatic Transmission Fluid:

Mitsubishi SP-II, SP-III, or equivalent DEXRON III/VI (consult manual for exact specification).

📐 Dimensions

Exterior

Wheelbase:

Approx. 2500 mm (98.4 in) for 5-door, Approx. 2280 mm (89.8 in) for 3-door

Length:

Approx. 4005 mm (157.7 in) for 3-door, Approx. 4350 mm (171.3 in) for 5-door

Width:

Approx. 1780 mm (70.1 in)

Height:

Approx. 1740-1770 mm (68.5-69.7 in) depending on roof rails

Weights

Curb Weight:

Approx. 1300-1500 kg (2866-3307 lbs) depending on configuration

🛡️ Safety Features

Ratings

Latin Ncap Rating:

Likely received 3 or 4 stars in Latin NCAP during its production run (specific ratings may vary by year and test protocols).

Active Features

Anti-lock Braking System (ABS) - Standard on many trims, optional on some.

Electronic Brakeforce Distribution (EBD) - Often paired with ABS.

Passive Features

Airbags:

Front driver and passenger airbags (SRS) - Standard on most models, potentially side airbags on higher trims.

Seat Belts:

3-point ELR (Emergency Locking Retractor) seat belts with pre-tensioners for front occupants, 3-point ELR for rear outboard, 2-point for center rear (typical).

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM radio with CD player, potentially cassette player on early models. Speaker configurations vary by trim level.

Climate Control:

Manual or automatic climate control systems depending on trim. Features include A/C, heater, and fan speed controls.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Parking Sensors:

Not a standard feature for this era, but could be an aftermarket addition.

Connectivity

Usb Aux Input:

Not a standard feature for this era; aftermarket solutions or CD changers were common.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, whichever comes first (depending on driving conditions and oil type used - consult manual for specific recommendation).

Air Filter Replacement:

Every 20,000 - 40,000 km (12,000 - 24,000 miles) or as needed based on inspection.

Spark Plug Replacement:

Iridium plugs: 80,000 - 100,000 km (50,000 - 60,000 miles). Platinum plugs: 40,000 - 60,000 km (25,000 - 35,000 miles). Check manual for specific type and interval.

Timing Belt Replacement:

Critical item. Typically every 80,000 - 100,000 km (50,000 - 60,000 miles) or 5-7 years. FAILURE IS CATASTROPHIC ON INTERFERENCE ENGINES.

Fluid Specifications

Engine Oil Viscosity:

0W-20, 5W-30, or 10W-40 (API SN/SM/SL or ILSAC GF-4/GF-5) - dependent on climate and engine specification. Consult manual for exact requirement.

Brake Fluid:

DOT 3 or DOT 4, typically glycol-based (consult manual for specific Mitsubishi recommendation).

Power Steering Fluid:

Mitsubishi Genuine Power Steering Fluid, or Dexron II/III compatible fluid. Check manual for specific type.

Known Issues

Gdi System Concerns:

Carbon buildup in intake valves and on piston tops due to GDI design; potential for fuel injector issues, high-pressure fuel pump wear. Requires specific cleaning procedures.

Timing Belt Tensioner:

Tensioner failure can lead to premature belt wear or snapping. Regular replacement along with the belt is crucial.

Suspension Components:

Wear in bushings, ball joints, and tie rod ends are common due to typical SUV usage and potential off-road excursions.

Exhaust Catalytic Converter:

Can become clogged, especially in GDI engines with carbon issues, leading to reduced performance and increased fuel consumption.

Electrical Connectors:

Corrosion or looseness in electrical connectors, particularly in wheel speed sensors for ABS and grounds, can cause intermittent faults.

📚 Vehicle History

Brand Heritage

Parent Company:

Mitsubishi Motors Corporation

4X4 Legacy:

Builds on Mitsubishi's long and successful history in off-road vehicles, including the Pajero (Montero) lineage.

Model Evolution

Development Goal:

To create a smaller, more urban-friendly, yet capable compact SUV that captured the spirit of the larger Pajero.

Market Introduction:

Launched in Japan in 1998, with wider international release from 1999/2000 onwards.

Production

Production Period:

1998 - 2007

Manufacturing Locations:

Primarily Japan (Okazaki Plant), with some production or assembly in other global locations depending on market.

🏆 Awards & Recognition

Recognitions

Segment Awards:

While specific awards might be regional, the Pajero Pinin was generally well-received for its blend of utility and compact size in the SUV segment.

Ratings

Reliability Perception:

Generally considered reliable, but the GDI engines require diligent maintenance to prevent carbon buildup issues.