Product Name:
Mitsubishi Pajero Pinin Service & Repair Manual 2000-2003
Production Years Covered:
2000, 2001, 2002, 2003
Chassis Codes:
H61W, H62W, H66W, H67W, H71W, H72W, H76W, H77W
Segment:
Compact Sport Utility Vehicle (SUV)
Niche:
Off-road capable, compact SUV often favored for its off-road prowess and smaller footprint compared to larger SUVs.
Competitors:
Suzuki Vitara, Honda CR-V, Toyota RAV4, Nissan X-Trail (depending on market)
Design Philosophy:
Compact, rugged, and versatile SUV built on a monocoque chassis, offering a balance of on-road comfort and off-road capability. Also known as Mitsubishi Pajero iO or Mitsubishi Shogun Pinin in certain markets.
Body Styles:
3-door and 5-door variants.
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Emission Control System
Drivetrain:
Transmission (Manual & Automatic), Transfer Case, Drive Shafts, Axles, Differentials
Chassis:
Suspension (Front & Rear), Steering System, Braking System, Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, Power Accessories, Body Control Modules, Engine Control Unit (ECU), Transmission Control Unit (TCU)
Body:
Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Bumpers, HVAC System
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Changes, Spark Plug Replacement, Brake Pad Replacement, Belt Inspection & Replacement
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Procedures
Repair:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repairs, Electrical System Diagnosis & Repair, Body Panel Repair
Adjustment:
Wheel Alignment, Parking Brake Adjustment, Clutch Adjustment
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams.
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for efficient information retrieval
Print Readability:
Designed for clear viewing and printing of diagrams and text.
Binding:
Not applicable for digital format (if printed, likely comb or coil bound for lay-flat use)
Paper Quality:
Not applicable for digital format (if printed, would typically be high-quality paper for durability)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.8 Liters (1834 cc)
Bore X Stroke:
81.0 mm x 89.3 mm
Horsepower:
Approx. 115-120 PS (85-88 kW) @ 5500-6000 rpm
Torque:
Approx. 160-170 Nm (118-125 lb-ft) @ 3500-4000 rpm
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.0 Liters (1997 cc)
Horsepower:
Approx. 125-130 PS (92-96 kW) @ 5500-6000 rpm
Torque:
Approx. 175-185 Nm (129-136 lb-ft) @ 3500-4500 rpm
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Transmission Type:
5-speed Manual Transmission
Transmission Type:
4-speed Automatic Transmission (with electronic control)
Drive System:
Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) configurations. Some 4WD models feature Mitsubishi's 'Easy Select 4WD' system.
Transfer Case:
Part-time 4WD system with a 2-speed transfer case (Hi/Lo range) and lockable center differential on some higher trims.
Length:
Approx. 3735-3785 mm (147.0-149.0 in) for 3-door; Approx. 4035-4085 mm (158.9-160.8 in) for 5-door.
Width:
Approx. 1695 mm (66.7 in)
Height:
Approx. 1755-1775 mm (69.1-69.9 in)
Wheelbase:
Approx. 2280 mm (89.8 in)
Ground Clearance:
Approx. 195-200 mm (7.7-7.9 in)
Curb Weight:
Approx. 1150-1350 kg (2535-2976 lbs), depending on configuration.
Crash Test Results:
N/A (Specific ratings may vary by market and testing agency; typically basic safety features for its era).
Braking System:
Front ventilated disc brakes, Rear drum brakes (or disc brakes on higher trims). Anti-lock Braking System (ABS) often optional or standard on higher trims.
Traction Control:
Traction Control System (TCS) may be available on select models.
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants.
Audio System:
Basic AM/FM radio with CD player, often with optional cassette player and upgraded speaker systems.
Navigation:
Rarely equipped with factory navigation systems for this generation and model.
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Not typically available or common for this model year.
Bluetooth:
Not available from the factory.
Oil Change Interval:
Every 10,000 km or 6 months (refer to manual for specific conditions).
Air Filter Replacement:
Every 40,000 km or 2 years (inspect more frequently).
Spark Plug Replacement:
Every 100,000 km (for iridium-tipped plugs).
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations).
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant).
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil for manual transmission.
Transmission Fluid Automatic:
DIA QUEEN ATF SP-III (or equivalent ATF SP-III compatible fluid).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Engine Performance:
Occasional reports of minor power loss or rough idling, often related to dirty fuel injectors or a worn throttle body.
Transmission:
Some automatic transmission issues reported with age, especially concerning fluid degradation or solenoid issues.
Suspension:
Worn suspension bushings and ball joints are common with higher mileage, leading to clunking noises or poor handling.
Rust:
As with many vehicles of this era, corrosion on the chassis and body panels, particularly in areas exposed to salt, can be an issue.
Electrical:
Corroded electrical connectors or failing window regulators can occur.
Brand Focus:
Mitsubishi has a long history of producing rugged and capable off-road vehicles, most notably the Pajero (Montero in North America).
Introduction Context:
The Pajero Pinin (or Pajero iO) was introduced as a smaller, more city-friendly complement to the larger Pajero, emphasizing versatility and capability in a compact package.
Manufacturing Location:
Primarily produced in Japan, and also assembled in other Mitsubishi plants globally.
Production Period:
1998-2007
