🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero Pinin

Model Nickname:

Pinin

Model Year Coverage:

2000, 2001, 2002, 2003

Platform Code:

H60, H70

Chassis Code:

H65W, H67W, H68W, H76W, H77W

👋 Introduction

Model Segment:

Compact SUV / Mini SUV

Target Audience:

Enthusiasts, independent repair shops, owners seeking detailed repair knowledge.

Key Competitors Era:

Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Nissan X-Trail (early models).

Vehicle Usp:

Compact size, capable 4WD system (Super Select 4WD-i or similar), reliable Mitsubishi engineering, versatile for urban and light off-road use.

📋 Manual Details

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (likely PDF, though format isn't explicitly stated, it's typical for this volume)

Page Count:

>500 pages

📖 Manual Coverage

Engine:

Complete engine overhaul, diagnostics, tuning, fuel system, ignition system, cooling system, exhaust system, lubrication system, emission control systems.

Transmission:

Manual and Automatic Transmission disassembly, inspection, repair, fluid services, control systems.

Drivetrain:

Front-wheel drive, Rear-wheel drive, Four-wheel drive (4WD/AWD) system diagnostics and repair, differentials, axles, prop shafts, transfer case.

Suspension:

Front and rear suspension component inspection, replacement, alignment procedures, shock absorbers, springs, control arms, bushings.

Steering:

Power steering system, steering rack, tie rods, steering column, alignment specifications.

Brakes:

Disc and drum brake systems, ABS (Anti-lock Braking System) diagnostics and repair, hydraulic components, brake fluid specifications, bleeding procedures.

Electrical System:

Battery, charging system (alternator, starter), lighting systems, ignition system, power windows, locks, mirrors, audio systems, instrument cluster, wiring diagrams.

Body And Chassis:

Body panel repair, door mechanisms, glass replacement, interior trim, chassis diagnostics, rust prevention, underbody coating.

Climate Control:

HVAC system diagnostics, refrigerant service, heater core, A/C compressor, blower motor.

Safety Systems:

Airbag system diagnostics and replacement (with safety precautions), seatbelt mechanisms.

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, brake pad/shoe replacement.

Troubleshooting:

System-specific fault finding guides, diagnostic trouble codes (DTCs) interpretation, common problem diagnosis.

Repair:

Step-by-step repair instructions for all major mechanical and electrical components, including engine, transmission, drivetrain, brakes, suspension, steering, and body.

Overhaul:

Complete engine and transmission overhaul procedures, including detailed part specifications and assembly sequences.

Diagnostics:

Advanced diagnostic procedures for engine management, ABS, SRS, and other electronic control units (ECUs), including use of diagnostic tools.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, essential for electrical troubleshooting.

Depth Level:

Comprehensive (covering basic maintenance to full engine/transmission rebuilds and advanced diagnostics).

📊 Manual Specifications

File Format Details:

Likely PDF format, offering searchability, zoom capabilities, and easy printing. Quality typically expected to be high resolution for clear diagrams and text.

Diagram Clarity:

Expect clear, detailed diagrams, schematics, and exploded views of components.

Binding Type Details:

If printed, likely a comb binding or professional binding to allow it to lay flat for workshop use.

Paper Type Details:

If printed, durable paper stock suitable for workshop environments.

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder, SOHC or DOHC (depending on specific market/variant)

Displacement:

1.8L (GDI - 4G93), 2.0L (4G94)

Fuel Induction:

Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) for 1.8L GDI variants.

Horsepower Range:

Approx. 114 hp to 130 hp (for 1.8L/2.0L naturally aspirated variants)

Torque Range:

Approx. 160 Nm to 180 Nm

Fuel Type:

Unleaded Gasoline

Fuel Pump Type:

Electric, in-tank

Spark Plug Type:

Iridium or Platinum (specific part numbers to be detailed in manual)

Engine Oil Spec:

API SJ/SL or higher, viscosity SAE 10W-30 or 10W-40 (refer to manual for precise OEM recommendation)

Engine Oil Capacity:

Approx. 4.0 - 4.5 liters (with filter change)

🔧 Transmission

Transmission Type 1:

5-speed Manual Transmission

Transmission Type 2:

4-speed Automatic Transmission (INVECS-II)

4Wd System:

Optional Super Select 4WD-i system with center differential lock and low range gear (for higher trims/specific markets).

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90

Automatic Transmission Fluid Type:

DIA Queen ATF SP-II or equivalent

📐 Dimensions

Length:

Approx. 3,735 - 3,745 mm

Width:

Approx. 1,695 mm

Height:

Approx. 1,670 - 1,700 mm

Wheelbase:

Approx. 2,280 mm

Seating Capacity:

5 occupants

Cargo Volume:

Varies with rear seat configuration, typically around 300-400 liters behind rear seats.

Curb Weight:

Approx. 1,200 - 1,350 kg

Gross Vehicle Weight Rating:

Approx. 1,700 - 1,800 kg

Towing Capacity:

Varies by market and configuration, typically around 1000-1500 kg (braked).

🛡️ Safety Features

NHTSA Rating Era:

Information not readily available for this specific model era, but expected to be in line with contemporary small SUVs.

ABS:

Available on higher trims, or as an option.

Traction Control:

Less common on early models, may be present on later or higher trims.

4Wd System:

Super Select 4WD-i (on relevant variants) provides enhanced traction and stability.

Airbags:

Driver and front passenger airbags standard on most models, side airbags may be optional.

Seatbelts:

3-point front seatbelts with pre-tensioners, 3-point rear seatbelts.

Body Structure:

Reinforced safety cell construction.

💡 Technology Features

Audio System:

Factory fitted radio/CD player, with potential for aftermarket upgrades. Speaker configurations may vary by trim.

Navigation:

Optional satellite navigation systems may have been available on higher-spec models, typically a proprietary system.

ABS:

Availability as mentioned in safety section.

Power Accessories:

Power windows, power door locks, power mirrors are common features, varying by trim level.

🔧 Maintenance

Oil Change Interval:

Typically 10,000 - 15,000 km or 12 months, whichever comes first (refer to manual for specific conditions).

Air Filter Replacement:

Every 30,000 - 45,000 km or as needed based on driving conditions.

Cabin Air Filter:

Every 20,000 - 30,000 km or annually.

Timing Belt Replacement:

If fitted with a timing belt (check specific engine variant, some might use chains), typically around 90,000 - 105,000 km or 7 years.

Coolant Type:

Mitsubishi Super Long Life Coolant (SLLC) or equivalent Ethylene Glycol based, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4, depending on the system's specifications.

Common Wear Item 1:

Front suspension bushings and ball joints due to typical SUV usage and potential off-road exposure.

Common Wear Item 2:

Catalytic converter on higher mileage vehicles, especially with GDI engines if not properly maintained.

Common Wear Item 3:

Automatic transmission shifting issues can sometimes arise, requiring fluid changes and possible control module checks.

Common Wear Item 4:

Minor electrical gremlins, such as faulty window regulators or minor dashboard warning light issues, are not uncommon in vehicles of this age.

📚 Vehicle History

Mitsubishi SUV Legacy:

Mitsubishi has a strong heritage in SUVs, beginning with the Pajero (Montero) in 1982, establishing a reputation for ruggedness and off-road capability.

Pajeros Lineup:

The Pajero Pinin was introduced as a smaller, more city-friendly variant to complement the larger, more capable Pajero and Pajero Sport models. It aimed to capture the growing compact SUV market.

Development Name:

Developed alongside the Mitsubishi Carisma platform (sometimes referred to as the 'Space Star' platform in some markets).

Production Period:

1998-2007 (with significant updates and facelifts during this period).

Manufacturing Locations:

Primarily manufactured in Japan and also in Europe (e.g., Netherlands by NedCar).

🏆 Awards & Recognition

General Reputation:

While not a recipient of specific prestigious awards widely documented in the same vein as larger SUVs, the Pajero Pinin generally received positive reviews for its practicality, fuel economy, and capable 4WD system in its segment.

Consumer Reports Era:

Information regarding specific ratings from major consumer publications for these model years may be scarce but generally positioned as a reliable compact SUV.