🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero Sport

Year:

1999

Chassis Code:

K90 Series

Body Style:

SUV

👋 Introduction

Segment:

Mid-size SUV, often marketed as a more rugged and off-road capable alternative to unibody SUVs.

Competitors 1999:

Toyota 4Runner, Nissan Pathfinder, Jeep Cherokee (XJ), Ford Explorer, Chevrolet Blazer.

Off Road Capability:

Body-on-frame construction, available 4WD/AWD systems, good ground clearance, robust suspension contribute to strong off-road performance.

Powertrain Options:

Known for reliable V6 gasoline engines, offering a balance of power and refinement for its class.

Durability:

Designed for durability and longevity, making it a popular choice for those seeking a capable and dependable SUV.

📋 Manual Details

Regions Covered:

Global (with potential regional variations noted)

Estimated Page Count:

Comprehensive (typically 1000+ pages for full service manuals)

Type:

Full Service & Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine, fuel system, exhaust system, cooling system, lubrication system, ignition system, emissions control.

Drivetrain:

Transmission (manual & automatic), transfer case, driveshafts, differentials, axles, hubs, CV joints.

Suspension Steering:

Front suspension, rear suspension, shock absorbers, springs, control arms, steering gear, power steering system, steering column.

Brakes:

Front brakes (discs), rear brakes (drums/discs), ABS system, parking brake, brake hydraulics, brake lines, master cylinder, calipers, rotors.

Electrical:

Battery, charging system (alternator, starter), ignition switch, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, instrument cluster, body control module (BCM).

Body Chassis:

Body panels, doors, hood, tailgate, bumpers, interior trim, glass, chassis frame, rust prevention.

HVAC:

Heating, ventilation, air conditioning (compressor, condenser, evaporator, refrigerant, blower motor, controls).

Safety Features:

Airbags, seat belts, rollover protection (if applicable).

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, battery maintenance.

Repair Rebuild:

Engine overhauls, transmission rebuilds, brake system repairs, suspension component replacement, electrical system troubleshooting and repair.

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting charts, fault code interpretation.

Diagnostics:

On-board diagnostics (OBD-II), sensor testing, actuator testing.

Depth:

Comprehensive from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable text (depending on scan quality of original).

Printability:

Printable (standard PDF format).

Binding:

Not applicable (digital format).

Paper Quality:

Not applicable (digital format).

⚙️ Engine Specifications

Engine Type:

Naturally Aspirated SOHC V6

Displacement:

3.0 Liters (approx. 2972 cc)

Engine Code:

6G72 (common designation for Mitsubishi 3.0L V6)

Horsepower:

Approximately 175-185 HP (depending on specific market tune)

Torque:

Approximately 240-250 Nm (depending on specific market tune)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Octane rating as per owner's manual recommendations)

🔧 Transmission

Transmission Type:

5-Speed Manual Transmission

Transmission Type:

4-Speed Automatic Transmission with Overdrive

Transfer Case:

Super Select 4WD system (or similar, depending on market), offering 2H, 4H, 4HLC (with locked center diff), 4LLC (with locked center diff and low range).

📐 Dimensions

Length:

Approximately 4600-4700 mm (depending on body style/bumper variations)

Width:

Approximately 1775-1800 mm

Height:

Approximately 1770-1800 mm

Wheelbase:

Approximately 2725 mm

Curb Weight:

Approximately 1800-2000 kg (depending on configuration)

Gross Vehicle Weight Rating:

Typically around 2400-2600 kg

🛡️ Safety Features

Crash Test Results:

Information specific to 1999 may vary by region; refer to NHTSA/Euro NCAP for comparable era vehicles.

ABS:

Available Anti-lock Braking System (ABS)

Airbags:

Driver and Passenger Airbags

Seatbelts:

Three-point inertia-reel seat belts

💡 Technology Features

Audio System:

Factory-installed radio/cassette player or CD player with basic speaker system. Aftermarket upgrades are common.

Climate Control:

Manual or automatic climate control systems depending on trim level.

Cruise Control:

Available cruise control system.

Power Accessories:

Power windows, power door locks, power mirrors.

🔧 Maintenance

Oil Change:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to manual for exact specification).

Engine Oil Filter:

Replace at every oil change.

Air Filter:

Inspect every 7,500 miles (12,000 km), replace as needed (typically every 15,000-30,000 miles).

Fuel Filter:

Replace approximately every 30,000 miles (48,000 km) or as specified.

Spark Plugs:

Replace based on mileage or time interval (e.g., 60,000-100,000 miles for iridium plugs if equipped, check manual for original spec).

Transmission Fluid Manual:

Inspect fluid level regularly, change interval typically around 30,000-60,000 miles.

Transmission Fluid Automatic:

Inspect fluid level and condition regularly. Change interval typically 30,000-60,000 miles, depending on driving conditions.

Coolant:

Flush and replace every 24-36 months or 30,000-50,000 miles.

Engine Oil:

API SG or higher, SAE 10W-30 or 5W-30 (refer to manual for viscosity based on temperature).

Transmission Fluid Automatic:

Mitsubishi Diaqueen SP-III or equivalent DEXRON-III/MERCON.

Transfer Case Fluid:

API GL-4 SAE 75W-90 Gear Oil (check manual for specific type).

Differential Fluid:

API GL-5 SAE 80W-90 Gear Oil (check manual for front/rear specific).

Coolant:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Engine Vibration:

Potential for engine vibration due to aging engine mounts or balance shaft issues in some 6G7x series engines.

Transmission Issues:

Automatic transmission shift quality can degrade over time; regular fluid changes are crucial. Manual transmission clutch wear is normal with use.

4Wd System:

Actuators or sensors in the 4WD system can fail, requiring diagnosis and repair. Regular operation is recommended to prevent seizing.

Rust Corrosion:

Like many vehicles of this era, susceptible to rust, especially in areas with harsh winters or coastal environments. Frame, wheel arches, and rocker panels are common areas.

Suspension Components:

Ball joints, bushings, and tie rod ends can wear out over time, affecting steering and ride quality.

📚 Vehicle History

Mitsubishi SUV Legacy:

Mitsubishi has a long history of producing capable off-road vehicles, notably the Pajero (Montero in some markets), dating back to the early 1980s. The Pajero Sport is a derivative, often built on a chassis shared with the Triton/L200 pickup truck.

Pajero Sport Generation:

This 1999 model represents the first generation of the Pajero Sport, introduced globally in 1996 as the 'Challenger' in some markets. It aimed to offer a more affordable and slightly less opulent alternative to the flagship Pajero.

Manufacturing Locations:

Primarily manufactured in Japan, with potential assembly in other regions depending on market.

🏆 Awards & Recognition

Off Road Awards:

While the Pajero Sport itself might not have specific widely publicized awards, the broader Pajero lineage has numerous accolades from off-road publications and events for its capability.