🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero Sport / Montero Sport

Year:

2009

Chassis Code:

KG2W / KH2W (depending on market and drivetrain)

Engine Codes:

6G72 (3.0L V6), 4D56 (2.5L Diesel)

👋 Introduction

Segment:

Mid-size SUV / Sport Utility Vehicle

Key Selling Points:

Robust construction, off-road capability, reliable powertrains, practical interior.

Competitors:

Toyota Fortuner, Ford Everest, Nissan X-Trail (in some markets), Chevrolet Trailblazer.

Platform Basis:

Based on the Pajero/Montero platform, sharing DNA with the iconic off-road vehicle.

Body Style:

Body-on-frame SUV, emphasizing durability and towing capacity.

📋 Manual Details

General Coverage:

Complete Service and Repair

Model Variants Covered:

All 2009 Pajero Sport/Montero Sport models

Estimated Page Count:

Varies by specific digital format, but typically equivalent to a substantial printed manual.

Type:

Workshop Repair Service Manual

Language:

English (assumed based on common international versions of this manual)

Format:

Digital (likely PDF, provided as a 375MB file)

📖 Manual Coverage

Powertrain:

Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, diesel particulate filter (if applicable).

Transmission Drivetrain:

Manual transmission, automatic transmission, transfer case, differentials, driveshafts, axles.

Chassis Suspension:

Front suspension, rear suspension, steering system, braking system (including ABS and stability control if equipped).

Electrical Electronics:

Wiring diagrams, charging system, starting system, lighting, instrument cluster, power windows, mirrors, wipers, horn, audio system, immobilizer, airbag system.

Body Interior:

Body construction, exterior trim, interior trim, seats, HVAC system, doors, hood, tailgate, bumpers.

Maintenance:

Scheduled maintenance intervals, fluid changes, filter replacements, inspections, lubrication.

Diagnostics Troubleshooting:

System-specific diagnostic procedures, symptom-based troubleshooting, error code interpretation, diagnostic tool usage (MUT-III specific information might be inferred).

Repair Overhaul:

Component removal, disassembly, inspection, repair, reassembly, and installation procedures for all major systems.

Specifications Data:

Torque specifications, clearances, fluid capacities, electrical values, and other critical data for repairs.

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic trees and repair sequences.

📊 Manual Specifications

Format:

Digital (PDF/similar, 375MB)

Print Quality Recommendation:

High-resolution, suitable for clear printing of diagrams and text.

Binding Type For Printed:

N/A (digital product)

Paper Type For Printed:

N/A (digital product)

⚙️ Engine Specifications

Engine Displacement Petrol:

3.0 Liter (2,972 cc)

Engine Type Petrol:

V6 SOHC MIVEC (Mitsubishi Innovative Valve timing Electronic Control) or non-MIVEC depending on variant.

Engine Code Petrol:

6G72

Engine Displacement Diesel:

2.5 Liter (2,477 cc)

Engine Type Diesel:

Inline-4 SOHC Turbocharged Intercooled Diesel (DI-D)

Engine Code Diesel:

4D56

Horsepower Petrol Approx:

170-178 hp @ 5000-5500 rpm (depending on variant)

Torque Petrol Approx:

245-255 Nm @ 4000-4500 rpm (depending on variant)

Horsepower Diesel Approx:

134-176 hp @ 4000 rpm (depending on variant, turbocharger type)

Torque Diesel Approx:

314-350 Nm @ 1750-2500 rpm (depending on variant)

Fuel Delivery Petrol:

Electronic Fuel Injection (EFI)

Fuel Delivery Diesel:

Common Rail Direct Injection (CRDI) with Turbocharging and Intercooling

Fuel Type:

Unleaded Petrol (for 6G72), Diesel (for 4D56)

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

4-speed Automatic Transmission (INVECS-II)

Drivetrain Options:

4WD (Super Select II or Easy Select 4WD)

Transfer Case Type:

Two-speed transfer case with locking center differential (Super Select II)

Automatic Transmission Fluid:

DIAQueen ATF-SPII (or equivalent DEXRON III)

Manual Transmission Fluid:

API GL-4 SAE 75W-90 (or recommended Mitsubishi specification)

Transfer Case Fluid:

API GL-4 SAE 75W-90 (or recommended Mitsubishi specification)

Differential Fluid:

API GL-5 SAE 80W-90 (or recommended Mitsubishi specification)

📐 Dimensions

Length:

Approx. 4,510 - 4,700 mm (depending on configuration)

Width:

Approx. 1,775 - 1,815 mm

Height:

Approx. 1,800 - 1,840 mm

Wheelbase:

Approx. 2,725 mm

Curb Weight Approx:

1,800 - 2,000 kg (depending on engine and drivetrain)

Gross Vehicle Weight Rating Approx:

2,450 - 2,600 kg

Cargo Volume:

Varies significantly with seating configuration, often around 450-600 liters behind the second row.

🛡️ Safety Features

Crash Test Ratings:

Varies by market and specific test, typically received good ratings for its class at the time, especially in frontal and side impacts.

Active Safety Systems:

ABS with EBD (Electronic Brakeforce Distribution), Brake Assist (BA), Active Stability and Traction Control (ASTC) often standard or optional.

Passive Safety Features:

Front airbags, side airbags (optional), pretensioner seatbelts, reinforced body structure.

💡 Technology Features

Infotainment System:

Basic audio system with CD player and radio. Higher trims might offer an aftermarket-style navigation or multimedia unit.

Driver Assistance Features:

Primarily limited to ABS, EBD, and potentially parking sensors. Advanced driver-assistance systems were not common for this era.

Connectivity Options:

Auxiliary input for audio devices. Bluetooth connectivity was rare for factory fitment.

🔧 Maintenance

Oil Change Interval:

Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type.

Air Filter Replacement Interval:

15,000-30,000 km or as needed based on operating environment.

Fuel Filter Replacement Interval Diesel:

20,000-40,000 km (critical for diesel engines).

Timing Belt Replacement Interval Petrol:

90,000-105,000 km (for 6G72 V6 engine, crucial to follow).

Engine Oil Specification Petrol:

API SN/SM/SL, ILSAC GF-5/GF-4, SAE 10W-30 or 5W-30 (check manual for exact viscosity based on climate).

Engine Oil Specification Diesel:

API CI-4/CH-4 or ACEA E7/E5, SAE 15W-40 or 10W-40 (check manual for exact viscosity).

Coolant Type:

Mitsubishi Super Long Life Coolant (SLLC) - Green or equivalent ethylene glycol-based coolant.

Common Diesel Issues:

Turbocharger failure (especially if not maintained properly), injector issues, EGR valve clogging (common on common rail diesels).

Common Petrol Issues:

Spark plug wear, occasional ignition coil issues, exhaust manifold leaks on older models.

Suspension Component Wear:

Bushings and ball joints can wear over time, especially with off-road use.

Transmission Issues:

Automatic transmission can sometimes exhibit harsh shifting or delayed engagement if fluid is neglected.

📚 Vehicle History

Brand Reputation:

Mitsubishi has a long history of producing rugged, off-road capable vehicles dating back to the original Pajero/Montero.

Second Generation:

The 2009 model represents the second generation of the Pajero Sport/Montero Sport, introduced in 2008, based on the Triton/L200 pickup platform.

Manufacturing Locations:

Primarily manufactured in Thailand, but also in other Mitsubishi plants globally depending on the market.

🏆 Awards & Recognition

Off Road Awards:

While the Pajero Sport itself may not have specific widespread awards, the Pajero lineage is highly regarded for its off-road prowess, often winning off-road challenges and reviews.

Reliability Ratings:

Generally considered reliable, particularly the diesel variants, with proper maintenance. Varies by specific component and market.

Manufacturing Standards:

Built to Mitsubishi's global manufacturing standards.