Mitsubishi Pajero Sport/Montero Sport/Challenger 1998 Car Workshop Manual/Repair Manual/Service Manual download

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🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport / Montero Sport / Challenger Model Year: 1998 Generation Generation Code: First Generation (K50/K60/K70 series) Codes Chassis Code: K57W (often associated...

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类型: Car

斯库: 188630

标签: 1998 Car Cars Challenger Mitsubishi Montero Sport Pajero Sport

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Pajero Sport / Montero Sport / Challenger

Model Year:

Generation

Generation Code:

First Generation (K50/K60/K70 series)

Codes

Chassis Code:

K57W (often associated with this era)

👋 Introduction

Market Position

Vehicle Segment:

Compact to mid-size SUV, known for its robust off-road capabilities and utility.

Competitive Analysis

Competitors:

Competed against vehicles like the Toyota 4Runner, Nissan Pathfinder, Jeep Cherokee (XJ), and Ford Explorer.

Key Features

Platform:

Often based on the Pajero/Montero platform, featuring body-on-frame construction for durability.

Off Road Capability:

Renowned for its four-wheel-drive systems (Super Select II or similar) and good ground clearance.

Powertrain Options:

Offered with a range of reliable gasoline and diesel engines.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive repair and servicing for the 1998 Mitsubishi Pajero Sport/Montero Sport/Challenger.

Secondary Coverage:

Includes detailed diagnostics and troubleshooting.

Page Count

Total Pages:

Manual Type

Type:

Workshop Manual / Repair Manual / Service Manual

Language

Language:

English

Format

Digital Format:

Compatibility:

Windows / macOS

📖 Manual Coverage

Systems Covered

Engine System:

Full coverage including specifications, disassembly, assembly, and troubleshooting of engine components.

Fuel System:

Detailed information on fuel injection, fuel pump, injectors, and related sensors.

Lubrication System:

Coverage of oil pump, oil filter, oil cooler, and lubrication passages.

Cooling System:

Radiator, water pump, thermostat, cooling fan, and hoses inspection and repair.

Intake And Exhaust System:

Air intake system, throttle body, exhaust manifold, catalytic converter, and mufflers.

Engine Electrical:

Ignition system, starter motor, alternator, battery, and wiring diagrams.

Engine And Emission Control:

ECU operation, emissions control devices (EGR, PCV), and diagnostic trouble codes (DTCs).

Clutch System:

Clutch operation, hydraulic system, clutch disc, pressure plate, and release bearing replacement.

Transmission System:

Manual transmission disassembly, assembly, gear inspection, and fluid specifications.

Drivetrain:

Propeller shaft, universal joints, front and rear axles, differentials, and CV joints.

Suspension System:

Front and rear suspension components, shock absorbers, springs, control arms, and bushings.

Brake System:

Front and rear disc/drum brakes, hydraulic lines, master cylinder, calipers, wheel cylinders, and parking brake.

Wheel And Tire:

Wheel specifications, tire pressure, and replacement procedures.

Steering System:

Power steering system, steering gear, steering column, and tie rods.

Body And Chassis:

Body panel removal, interior trim, doors, hood, tailgate, and structural components.

Electrical System:

Lighting, wipers, horn, power windows, central locking, and fuse/relay identification.

HVAC System:

Heating, ventilation, and air conditioning system components and service.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, and tune-ups.

Troubleshooting:

Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.

Repair:

Step-by-step repair instructions for all major mechanical and electrical components.

Disassembly Assembly:

Detailed instructions for removing and reinstalling parts and sub-assemblies.

Rebuilding:

Instructions for overhauling major components like the engine and transmission.

Diagnostics:

Wiring diagrams, test procedures for sensors and actuators, and diagnostic trouble code (DTC) interpretation.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds.

Detail Level:

Includes torque specifications, clearances, and diagnostic parameters.

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely searchable if OCR'd properly, enabling quick information retrieval.

Print Quality

Readability:

Designed for clear viewing on screen and potential printing.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

4G64 (2.4L SOHC I4)

Engine Displacement Common:

2.4 Liters (2351 cc)

Engine Configuration Common:

Inline 4-Cylinder, SOHC

Horsepower Common:

Approximately 133-145 hp (depending on market and specific tuning)

Torque Common:

Approximately 182-200 Nm (depending on market and specific tuning)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Optional Engine

Engine Code Optional:

6G72 (3.0L SOHC/DOHC V6) or 4D56 (2.5L SOHC I4 Diesel)

Engine Displacement Optional:

3.0 Liters (2972 cc) or 2.5 Liters (2477 cc Diesel)

Horsepower Optional:

V6: Approx. 173-190 hp; Diesel: Approx. 90-103 hp

Torque Optional:

V6: Approx. 250-270 Nm; Diesel: Approx. 190-215 Nm

🔧 Transmission

Standard Transmission

Type:

5-Speed Manual Transmission

Optional Transmission

Type:

4-Speed Automatic Transmission

Features

Drivetrain Options:

Part-time 4WD with optional full-time 4WD (Super Select II).

📐 Dimensions

Exterior

Wheelbase Mm:

Approximately 2725 mm

Length Mm:

Approximately 4600-4700 mm (varies by configuration)

Width Mm:

Approximately 1775-1800 mm

Height Mm:

Approximately 1700-1750 mm

Weights

Curb Weight Kg:

Approximately 1800-2000 kg (varies by engine and options)

Gross Vehicle Weight Rating Kg:

Typically around 2400-2600 kg

Towing Capacity Kg:

Varies by market, often around 1500-2500 kg

🛡️ Safety Features

Ratings

Crash Test Results:

Specific ratings vary by testing authority and region. Early models may not have extensive standardized crash data available by modern standards.

Active Features

Available on some trims/markets.

Traction Control:

Less common in base models for this year, but possible on higher trims.

Passive Features

Airbags:

Driver and front passenger airbags typically standard on most trims.

Seatbelts:

Three-point seatbelts for front and rear occupants.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette player with optional CD changer. Speaker configuration varies by trim.

Display:

Basic instrument cluster with analog gauges. No integrated digital displays or navigation.

Driver Assistance

Cruise Control:

Available on higher trim levels.

Parking Sensors:

Not typically available for this model year.

Connectivity

Usb Aux:

Not available from the factory.

Bluetooth:

Not available from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

Typically 5,000 - 10,000 km or 6 months, whichever comes first (refer to manual for precise details).

Engine Air Filter:

Inspect every 15,000 km, replace as needed or every 30,000 km.

Spark Plugs:

Replace approximately every 40,000 - 60,000 km depending on type (standard vs. platinum).

Transmission Fluid:

Manual: Check periodically, replace every 40,000 - 60,000 km. Automatic: Check periodically, replace every 40,000 - 60,000 km with filter.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 or 10W-40 (check manual for climate specific viscosity).

Engine Oil Capacity Liters:

Approximately 4.3 - 4.5 liters (with filter) for 2.4L engine.

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4.

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90 or 75W-85.

Automatic Transmission Fluid Type:

Dexron II or equivalent.

Known Issues

Common Problem 1:

Rust and corrosion, particularly in areas exposed to salt or moisture.

Common Problem 2:

Rear main seal leaks (engine oil).

Common Problem 3:

Minor electrical gremlins, often related to aging wiring or grounds.

Common Problem 4:

Worn suspension bushings due to off-road use or age.

Common Problem 5:

Overheating issues if cooling system maintenance is neglected.

📚 Vehicle History

Brand Heritage

Mitsubishi Off Road:

Mitsubishi has a long and storied history in off-road vehicles, particularly with the Pajero (Montero) line, renowned for its Dakar Rally success.

Model Evolution

Pajero Sport Launch:

The Pajero Sport (Montero Sport) was introduced in 1996 as a sportier, more lifestyle-oriented derivative of the larger, more rugged Pajero wagon, often using a shorter wheelbase and distinct styling.

Challenger Relation:

In some markets, particularly Australia, the vehicle was sold as the Mitsubishi Challenger, sharing the same underpinnings and core components.

Production

Manufacturing Locations:

Primarily manufactured in Japan (Okazaki Plant) and also produced in other countries under license or for specific markets.

🏆 Awards & Recognition

Recognitions

Off Road Accolades:

While the core Pajero line is award-winning, the Sport variant often gained recognition for its capability and value in its segment.

Ratings

Consumer Reports Style:

Consumer perception typically focused on its ruggedness and reliability, though specific consumer report ratings for this exact year and model may vary.