Engine Mechanical:
Engine overhaul, assembly, disassembly, cylinder head, piston, crankshaft, camshaft, timing belt/chain, lubrication system, cooling system
Engine Fuel And Emission:
Fuel injection system (MPI), fuel pump, injectors, fuel filter, EVAP system, EGR system, catalytic converter
Engine Electrical And Ignition:
Ignition system, spark plugs, ignition coils, distributor (if applicable), ECU (Engine Control Unit), sensors (crankshaft, camshaft, MAP, TPS, O2), wiring diagrams
Transmission Manual:
Clutch system, gearbox overhaul, removal and installation, gear ratios, shift mechanism
Transmission Automatic:
Automatic transmission overhaul, torque converter, valve body, hydraulic control, removal and installation, fluid specifications
Drivetrain:
Front-wheel drive (FWD), drive shafts, CV joints, differential (integrated with transaxle)
Suspension Front:
MacPherson strut, control arms, ball joints, bushings, springs, shock absorbers, wheel alignment specifications
Suspension Rear:
Torsion beam axle, trailing arms, springs, shock absorbers, bushings, wheel alignment specifications
Brakes Front:
Ventilated disc brakes, caliper, brake pads, brake rotors, hydraulic system, brake fluid specifications
Brakes Rear:
Drum brakes (likely), brake shoes, wheel cylinders, parking brake system, hydraulic system
Steering:
Power steering system, steering rack, tie rod ends, steering column, fluid specifications
Electrical System:
Battery, alternator, starter motor, fuses, relays, lighting system (headlights, taillights, interior), wiring diagrams for all circuits
HVAC:
Air conditioning system, heater core, blower motor, climate control, refrigerant, refrigerant oil specifications
Body And Interior:
Body panels, doors, hood, tailgate, bumpers, interior trim, seats, dashboard, glass replacement
Chassis And Frame:
Frame construction, underbody components, rust prevention, corrosion protection
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacements, brake inspections
Troubleshooting:
Diagnostic procedures for common problems, fault finding trees, symptom-based diagnosis, electrical troubleshooting
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation across all systems
Adjustment Procedures:
Valve clearance adjustment, brake adjustment, parking brake adjustment, clutch adjustment, idle speed adjustment
Installation Procedures:
Installation of new or reconditioned components, accessory installation
Diagnostic Capabilities:
Comprehensive diagnostic procedures including symptom analysis and fault codes (if OBD-I or early OBD-II is present)
Rebuild Instructions:
Detailed instructions for complete engine and transmission rebuilds, including internal component specifications
Illustrations Diagrams:
Exploded views, sectional drawings, wiring diagrams, pictorial diagrams, service tool illustrations
Service Data:
Specifications, tolerances, tightening torques, fluid capacities, wear limits, diagnostic values
Engine Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first (refer to manual for exact recommendation).
Engine Oil Filter Change:
Replace with every oil change.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on operating conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for standard plugs, longer for platinum/iridium.
Timing Belt Replacement:
Critical: Every 60,000 - 100,000 miles (96,000 - 160,000 km) or 5-7 years for interference engines (verify if 4G93 is interference).
Engine Oil Viscosity:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific climate recommendations).
Engine Oil Capacity Approx:
Approx. 4.0 - 4.5 liters (with filter change)
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 gear oil recommended.
Transmission Fluid Type Automatic:
Dexron II or Dexron III ATF (Automatic Transmission Fluid) (verify with manual).
Coolant Type:
Ethylene Glycol based antifreeze (typically green) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
Suspension bushings, ball joints, CV joints, exhaust system components, engine mounts, fuel pump.
Potential Reliability Concerns:
Given the age, potential for minor electrical gremlins, aging rubber components (hoses, seals), and typical wear and tear on drivetrain components. Rust can be an issue in humid climates or areas with road salt.