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Mitsubishi Space Runner 1992-1997 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Runner Generation: First Generation (N10/N20 Series) Chassis Code: N10/N20 Series 👋 Introduction Market Position Vehicle Type: Compact MPV (Multi-Purpose Vehicle), often referred...
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Mitsubishi Space Runner 1992-1997 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Runner
Generation:
First Generation (N10/N20 Series)
Chassis Code:
N10/N20 Series
👋 Introduction
Market Position
Vehicle Type:
Compact MPV (Multi-Purpose Vehicle), often referred to as a 'tall wagon' or 'mini-van' in some markets.
Target Audience:
Families and individuals seeking a practical, versatile, and relatively compact vehicle with good interior space and flexibility.
Competitive Analysis
Key Competitors:
Honda CR-V (first generation), Toyota RAV4 (first generation), Nissan Prairie, Mazda MPV (early models)
Key Features
Design Philosophy:
Maximizing interior space within a compact exterior footprint, offering flexible seating arrangements and practicality.
Unique Selling Points:
Sliding rear doors (on some configurations), high seating position, clever interior packaging, compact dimensions for urban maneuverability.
📋 Manual Details
Coverage Areas
Applicable Years:
1992, 1993, 1994, 1995, 1996, 1997
Market Segment:
Compact MPV / Minivan
Page Count
Total Pages:
1287
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, assembly, disassembly, cylinder head, piston, crankshaft, camshaft, timing belt/chain, lubrication system, cooling system
Engine Fuel And Emission:
Fuel injection system (MPI), fuel pump, injectors, fuel filter, EVAP system, EGR system, catalytic converter
Engine Electrical And Ignition:
Ignition system, spark plugs, ignition coils, distributor (if applicable), ECU (Engine Control Unit), sensors (crankshaft, camshaft, MAP, TPS, O2), wiring diagrams
Transmission Manual:
Clutch system, gearbox overhaul, removal and installation, gear ratios, shift mechanism
Transmission Automatic:
Automatic transmission overhaul, torque converter, valve body, hydraulic control, removal and installation, fluid specifications
Drivetrain:
Front-wheel drive (FWD), drive shafts, CV joints, differential (integrated with transaxle)
Suspension Front:
MacPherson strut, control arms, ball joints, bushings, springs, shock absorbers, wheel alignment specifications
Suspension Rear:
Torsion beam axle, trailing arms, springs, shock absorbers, bushings, wheel alignment specifications
Brakes Front:
Ventilated disc brakes, caliper, brake pads, brake rotors, hydraulic system, brake fluid specifications
Brakes Rear:
Drum brakes (likely), brake shoes, wheel cylinders, parking brake system, hydraulic system
Steering:
Power steering system, steering rack, tie rod ends, steering column, fluid specifications
Electrical System:
Battery, alternator, starter motor, fuses, relays, lighting system (headlights, taillights, interior), wiring diagrams for all circuits
HVAC:
Air conditioning system, heater core, blower motor, climate control, refrigerant, refrigerant oil specifications
Body And Interior:
Body panels, doors, hood, tailgate, bumpers, interior trim, seats, dashboard, glass replacement
Chassis And Frame:
Frame construction, underbody components, rust prevention, corrosion protection
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, belt inspections and replacements, brake inspections
Troubleshooting:
Diagnostic procedures for common problems, fault finding trees, symptom-based diagnosis, electrical troubleshooting
Repair Procedures:
Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation across all systems
Adjustment Procedures:
Valve clearance adjustment, brake adjustment, parking brake adjustment, clutch adjustment, idle speed adjustment
Installation Procedures:
Installation of new or reconditioned components, accessory installation
Technical Depth
Diagnostic Capabilities:
Comprehensive diagnostic procedures including symptom analysis and fault codes (if OBD-I or early OBD-II is present)
Rebuild Instructions:
Detailed instructions for complete engine and transmission rebuilds, including internal component specifications
Illustrations Diagrams:
Exploded views, sectional drawings, wiring diagrams, pictorial diagrams, service tool illustrations
Service Data:
Specifications, tolerances, tightening torques, fluid capacities, wear limits, diagnostic values
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, printable
Searchability:
Likely text-searchable if converted from original digital source
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Digital Format:
Instant Download (PDF)
Paper Type
Physical Format:
Not Applicable (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
4G93 (1.8L SOHC)
Engine Displacement Common:
1.8 Liters (1830 cc)
Engine Configuration:
Inline 4-cylinder, Transverse Mounting
Valve Train:
SOHC (Single Overhead Camshaft), 16 valves
Performance
Horsepower Approx 1.8L:
Approx. 110-125 hp (depending on market and specific tune)
Torque Approx 1.8L:
Approx. 160-170 Nm (depending on market and specific tune)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition Type:
Electronic Ignition (Distributorless Ignition System - DIS - on some variants)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drive Layout:
Front-Wheel Drive (FWD) is standard. All-Wheel Drive (AWD) may have been an option in some markets.
📐 Dimensions
Exterior
Length Approx:
4200 - 4300 mm
Width Approx:
1700 - 1750 mm
Height Approx:
1650 - 1700 mm
Interior
Seating Capacity:
5-7 passengers (depending on configuration)
Weights
Curb Weight Approx:
1250 - 1400 kg (depending on transmission and features)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for this specific model and era from major safety organizations like NHTSA or Euro NCAP. Refer to specific market safety regulations for the period.
Active Features
Braking System:
Front disc, rear drum brakes. ABS (Anti-lock Braking System) likely optional or standard on higher trims.
Passive Features
Airbags:
Driver airbag likely standard. Passenger airbag optional or standard on later models/higher trims.
Seatbelts:
Three-point seatbelts for front occupants, likely two-point or three-point for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player. CD player likely optional on higher trims or later models. Speaker configuration varies by trim.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was likely an option or standard on higher trim levels.
Cruise Control:
Optional feature on certain trim levels.
Connectivity
Auxiliary Input:
Not standard. Aftermarket head unit upgrades common for aux/USB connectivity.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first (refer to manual for exact recommendation).
Engine Oil Filter Change:
Replace with every oil change.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on operating conditions.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for standard plugs, longer for platinum/iridium.
Timing Belt Replacement:
Critical: Every 60,000 - 100,000 miles (96,000 - 160,000 km) or 5-7 years for interference engines (verify if 4G93 is interference).
Fluid Specifications
Engine Oil Viscosity:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check manual for specific climate recommendations).
Engine Oil Capacity Approx:
Approx. 4.0 - 4.5 liters (with filter change)
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 gear oil recommended.
Transmission Fluid Type Automatic:
Dexron II or Dexron III ATF (Automatic Transmission Fluid) (verify with manual).
Coolant Type:
Ethylene Glycol based antifreeze (typically green) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, CV joints, exhaust system components, engine mounts, fuel pump.
Potential Reliability Concerns:
Given the age, potential for minor electrical gremlins, aging rubber components (hoses, seals), and typical wear and tear on drivetrain components. Rust can be an issue in humid climates or areas with road salt.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, Japan
Model Evolution
Introduction Year:
1991 (Globally)
Platform Basis:
Shared platform with other Mitsubishi models of the era, often related to the Lancer and Galant lineage in terms of powertrain and chassis components.
Production
Production Period:
1991 - 2003 (First Generation)
Manufacturing Locations:
Primarily Japan, with potential production or assembly in other regions depending on market.
🏆 Awards & Recognition
Recognitions
Historical Accolades:
No widely publicized specific awards for the Mitsubishi Space Runner in its primary markets during this period. It was generally recognized for its practicality and value proposition in the MPV segment.
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