Market Position:
The Mitsubishi Space Star (also known as the Mitsubishi Carisma in some markets) was a compact multi-purpose vehicle (MPV) or hatchback designed to offer practicality and versatility. It competed in a segment with vehicles like the Opel/Vauxhall Astra, Ford Focus, and Volkswagen Golf.
Target Audience:
Owners who wish to perform their own maintenance and repairs, DIY enthusiasts, independent repair shops, and automotive students.
Competitive Analysis:
The Space Star aimed to differentiate itself with a more spacious and flexible interior for its compact footprint, appealing to families and those needing versatile cargo capacity. Its European design and engineering (developed in collaboration with Volvo) contributed to its market appeal.
Key Features:
Practical interior layout, versatile seating arrangements, comfortable ride quality for its class, and a focus on everyday usability. The manual provides the essential technical knowledge to maintain and repair these features.
User Friendliness:
Designed to be easy to use, even for those not skilled with computers. Features like numbered instructions, bold figure numbers, and detailed tables of contents facilitate navigation.
Systems Covered:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle, and more.
Engine Control System:
Covers engine management systems, including ECU (Engine Control Unit) functions, sensor inputs (e.g., MAP, MAF, O2, crankshaft position), actuator outputs (injectors, ignition coils), and diagnostic trouble codes (DTCs).
Chassis Body:
Includes body construction, chassis frame, front and rear suspension components, steering system, wheel alignment specifications, body panel removal and installation, door mechanisms, and chassis diagnostics.
Restraint System:
Detailed information on the Supplemental Restraint System (SRS), including airbag modules, seatbelt pretensioners, impact sensors, and the SRS warning light diagnosis. Specific procedures for handling airbag components safely are crucial and provided.
Interior:
Covers interior trim components, dashboard removal, seat adjustments, headliner, carpets, door panel removal, and interior lighting. Also includes HVAC system repair and diagnostics for climate control.
Differential Drive:
Covers front-wheel drive systems, including differential units, drive axles, CV joints, and related seals and bearings. Specifies lubricant types and capacities for the transaxle.
Axle:
Focuses on the front drive axles, CV joint inspection, boot replacement, and proper installation. Rear axle specifics for drum or disc brakes are also detailed.
Wiring Diagram:
Comprehensive wiring diagrams are included, illustrating all electrical circuits, component locations, and wire colors for accurate diagnostics and repairs of the electrical system.
Procedures Included:
Step-by-step repair procedures, diagnostic guidance, maintenance tasks, component removal and installation, troubleshooting common issues, electrical system diagnostics with wiring diagrams, rebuilding procedures, and restoration guidance.
Troubleshooting Guide:
Includes an advanced troubleshooting guide to help diagnose and correct problems efficiently, often organized by symptom or diagnostic trouble code.
Technical Depth:
Complete factory-level technical information, covering everything from basic maintenance to advanced diagnostics and complete rebuilds. Equivalent to information used by factory-trained technicians.
Primary Engine:
4G92 (1.6L SOHC I4)
Engine Options:
Likely included the 4G13 (1.3L), 4G15 (1.5L), 4G93 (1.8L DOHC), and potentially diesel options (4D68 2.0L).
Performance:
1.6L (4G92) typically produced around 90-100 HP. Specific power outputs vary by market and engine variant. The manual will detail exact specifications for each engine.
Torque Specifications:
Torque figures for cylinder head bolts, main bearing caps, connecting rod bolts, and other critical engine components are provided for precise rebuilding. Example: 1.6L engine might produce around 135-140 Nm of torque.
Fuel System:
Electronic Fuel Injection (EFI) - detailed information on fuel pump pressures, injector specifications, and fuel pressure regulator operation is covered.
Fuel Pump Pressure:
Specific fuel pressure test procedures and expected values (e.g., 3.0 - 4.0 bar for EFI) are outlined.
Cooling System:
Pressurized, liquid-cooled system. Manual covers coolant capacity, thermostat operation, radiator service, fan operation, and water pump replacement.
Ignition System:
Electronic Ignition System (EIS) with distributorless ignition system (DIS) or coil-on-plug depending on engine. Covers spark plug specifications, ignition timing, and coil pack testing.
Standard:
5-speed manual transmission
Optional:
4-speed automatic transmission
Features:
Manual covers clutch operation, clutch replacement, transmission fluid types and capacities, gear shift mechanism, and automatic transmission control systems.
Gear Ratios:
The manual will include specific gear ratios for both manual and automatic transmissions, aiding in performance analysis and diagnostic of drivetrain issues.
Exterior:
Compact MPV dimensions; approximately 4.15m length, 1.7m width, 1.55m height. Specific dimensions vary slightly by body style and market. Manual may include detailed body panel dimensions and alignment specs.
Wheelbase:
Approximately 2500 mm. Precise dimensions are critical for suspension and alignment procedures.
Interior:
Designed for practical passenger and cargo space within a compact footprint. Manual covers interior trim removal, seat adjustment mechanisms, and HVAC system components.
Weights:
Curb weights typically range from 1100kg to 1300kg depending on engine and equipment. Manual will provide specific GVWR and payload capacities.
Ratings:
Safety ratings varied by market and testing organization. The manual will detail the vehicle's restraint system, including airbag deployment procedures and SRS component locations.
Active Features:
Anti-lock Braking System (ABS) was often an option. Manual covers ABS component diagnosis, wheel speed sensor testing, and hydraulic unit operation.
Passive Features:
Front airbags, seatbelt pretensioners, and energy-absorbing crumple zones. The manual provides detailed information on the SRS system and its components.
Infotainment:
Early 2000s standard features included AM/FM radio, cassette player, and optional CD player. Manual covers audio system removal and installation, speaker replacement, and antenna system.
Driver Assistance:
Limited driver assistance features by modern standards. ABS was often optional. The manual focuses on fundamental vehicle systems rather than advanced electronic aids.
Connectivity:
No integrated smartphone connectivity or advanced telematics. The manual covers basic wiring for power outlets and auxiliary connections.
Service Intervals:
The manual will detail specific intervals for oil changes, filter replacements, coolant flushes, brake fluid changes, and spark plug replacement, typically based on mileage or time. For example, engine oil and filter changes are generally recommended every 10,000-15,000 km or 12 months.
Fluid Specifications:
Engine Oil: API SJ or higher, SAE 5W-30 or 10W-40 (check specific engine). Transmission Fluid: Manual - GL-4 SAE 75W-90; Automatic - ATF SP-III. Coolant: Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent. Brake Fluid: DOT 3 or DOT 4.
Power Steering Fluid:
Likely uses ATF Dexron II or III, or a specific power steering fluid. Manual will specify the exact type and capacity (e.g., 1.0 - 1.2 liters).
Brake Fluid Capacity:
Brake fluid reservoir capacity and recommended replacement intervals (typically every 2-3 years) are detailed. Approximate capacity around 0.5 liters.
Known Issues:
Potential issues can include minor electrical gremlins, wear on suspension components (bushings, ball joints), and exhaust system corrosion. The manual's troubleshooting section is invaluable for diagnosing these.
Filter Part Numbers:
Specific part numbers for oil filters (e.g., Mitsubishi MR997717 or equivalent), air filters, and fuel filters will be listed in the manual. Tire sizes commonly include 175/70R14 and 185/60R15.
Brand Heritage:
Mitsubishi Motors Corporation has a history of producing a wide range of vehicles, from compact cars to SUVs and performance vehicles. The Space Star represents their entry into the compact MPV segment.
Model Evolution:
The first generation Space Star was produced from 1996 to 2006. This manual covers the facelifted version introduced in 1998. Subsequent generations (e.g., the later European Colt versions) evolved significantly.
Production:
Primarily produced in Born, Netherlands, by NedCar for the European market. Also sold in other regions under different names or as part of alliances.
