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Moto Guzzi Norge 1200IE Parts Manual 2006

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🏷️ Basic Information Identification Make: Moto Guzzi Model: Norge 1200 8V Year: 2006 Model Code: GU001 Product Type: Parts Manual 👋 Introduction Market Position Segment: Sport-Touring Motorcycle Target Audience: Riders...
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Moto Guzzi Norge 1200IE Parts Manual 2006
🏷️ Basic Information
Identification
Make:
Moto Guzzi
Model:
Norge 1200 8V
Year:
2006
Model Code:
GU001
Product Type:
Parts Manual
👋 Introduction
Market Position
Segment:
Sport-Touring Motorcycle
Target Audience:
Riders seeking comfort, performance, and long-distance capability, with an emphasis on Italian engineering and character.
Competitive Analysis
Key Competitors:
BMW R 1200 RT, Honda Pan-European ST1300, Yamaha FJR1300, Kawasaki GTR1400.
Key Features
Engine Layout:
Longitudinal 90-degree V-twin, air-cooled with oil cooler (trademark Moto Guzzi design).
Drivetrain:
Shaft drive, contributing to low maintenance and clean aesthetics.
Handling:
Known for its stable and confidence-inspiring handling, suitable for touring.
Ergonomics:
Comfortable riding position, adjustable windscreen, and integrated luggage options for long-distance comfort.
Styling:
Distinctive Italian design with a blend of classic and modern elements.
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical components, chassis, bodywork, accessories.
Component Groupings:
Engine, Transmission, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Exhaust System, Cooling System, Frame, Body Panels, Wheels & Tires, Controls, Accessories.
Page Count
Estimated Pages:
300-400 pages (typical for this model and type of manual)
Manual Type
Type:
Parts Catalog/Parts Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagrams and part numbers for engine components including cylinders, pistons, crankshaft, camshafts, valves, lubrication system, oil pump, oil filter housing, timing drive.
Fuel System:
Components of the fuel injection system, fuel pump, fuel filter, injectors, fuel lines, throttle body.
Transmission Drivetrain:
Gearbox components, clutch assembly, final drive (bevel gear housing), drive shaft, universal joints.
Brakes:
Front and rear brake calipers, master cylinders, brake lines, discs, pads, levers, pedal assembly.
Suspension:
Front forks (including internal components if applicable in parts breakdown), rear shock absorber, swingarm, linkages, bearings.
Electrical System:
Wiring harnesses, lighting components (headlight, taillight, indicators), battery, starter motor, alternator, ignition system components, switches, relays, ECU (identification where applicable).
Chassis Frame:
Frame structure, subframes, steering head assembly, triple clamps, footpegs, passenger footrests.
Bodywork:
Fairings, windscreen, seat, fuel tank, fenders, side covers, tail section, mounting hardware.
Wheels Tires:
Wheel rims, spokes (if applicable), hubs, bearings, tire specifications (though typically not specific part numbers for tires).
Controls Instruments:
Handlebars, grips, levers, throttle assembly, clutch cable, brake cables, instrument cluster components, dashboard elements.
Accessories:
Components related to optional factory accessories, luggage systems, comfort features.
Procedures Included
Parts Identification:
Detailed exploded view diagrams for each system and component group, clearly labeling each part with a unique part number.
Assembly Disassembly References:
Provides reference for correct component order and relationships for reassembly. Direct repair procedures are typically not included in a parts manual, but part identification is crucial for them.
Part Number Lookup:
Enables precise identification and ordering of replacement parts.
Cross Referencing:
May include cross-references for updated or superseded part numbers.
Technical Depth
Depth:
Highly detailed for parts identification and ordering. Does not contain repair procedures, diagnostic steps, or torque specifications, which are found in a Service Manual.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Typically searchable if the PDF is text-based.
Printable:
Yes, standard PDF print functionality applies.
Print Quality
Diagram Resolution:
High resolution for clear visualization of components and assembly.
Binding Type
Binding:
Not applicable for digital PDF format. If printed, it would likely be coil-bound or saddle-stitched for ease of use.
Paper Type
Paper Type:
Not applicable for digital PDF format. If printed, typically on durable, gloss-coated paper to ensure clarity of diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, 90-degree
Displacement:
1151 cc (1.15 Liters)
Bore X Stroke:
95 mm x 81.2 mm
Valve Train:
2 valves per cylinder (pushrod actuated OHV)
Performance
Horsepower:
Approx. 100 HP (73.5 kW) @ 7,600 rpm
Torque:
Approx. 108 Nm (80 lb-ft) @ 6,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Weber Marelli ECUA (previously Magneti Marelli)
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane)
Cooling System
Type:
Air-cooled with integrated oil cooler
Lubrication
System:
Wet sump, with oil filter
🔧 Transmission
Standard
Type:
6-speed manual
Gear Ratios:
Specific ratios would be detailed in a service manual, but typically optimized for touring.
Features
Clutch:
Single dry plate with hydraulic actuation
Final Drive:
Shaft drive with bevel gear housing
Fluid Specifications
Gearbox Oil:
Typically SAE 75W-90 GL-5 gear oil. Consult Service Manual for specific capacity and exact specification.
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 800 mm (31.5 in) (excluding mirrors)
Height:
Approx. 1,340 mm (52.8 in) (adjustable windscreen in highest position)
Wheelbase:
Approx. 1,495 mm (58.9 in)
Seat Height:
Approx. 800 mm (31.5 in) (adjustable)
Weights
Dry Weight:
Approx. 230 kg (507 lbs)
Wet Weight:
Approx. 250 kg (551 lbs) (with all fluids)
Gross Vehicle Weight Rating:
Information not readily available for motorcycles, but general payload capacity is implied.
Fuel Capacity
Fuel Tank Capacity:
24 Liters (6.3 US Gallons)
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycle safety ratings are not standardized like automobiles. Safety is assessed through design features and rider controls.
Active Features
Braking System:
Dual 320mm floating discs with Brembo 4-piston calipers (front), Single 282mm disc with Brembo 2-piston caliper (rear). ABS often an optional feature for this model year.
Lighting:
Halogen headlight, LED taillight, clear lens indicators.
Passive Features
Chassis Design:
Robust frame providing stability and rider confidence.
Ergonomic Controls:
Designed for rider comfort and control over long distances.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital display for odometer, trip meter, clock, ambient temperature, and warning lights.
Audio System:
Optional integrated audio system was available on some versions.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was often an optional feature for the 2006 model year.
Cruise Control:
Not typically standard or commonly available on this model year.
Connectivity
Diagnostic Port:
Features a diagnostic port for engine management system access (typically under the seat or side cover).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or annually, whichever comes first. Consult service manual for exact intervals.
Valve Clearance Check:
Intervals vary; usually around 20,000-40,000 km. Requires specific tools and knowledge due to pushrod actuation.
Shaft Drive Service:
Periodic inspection and lubrication of the final drive bevel gears.
Spark Plug Replacement:
Typically every 10,000-20,000 km, depending on plug type. Two plugs per cylinder.
Fluid Specifications
Engine Oil:
Typically a high-quality synthetic motorcycle oil, 10W-50 or 20W-50 is common, meeting API SG/SH/SJ/SL or ACEA A2/A3 standards. Consult the specific service manual for precise grade and capacity.
Engine Oil Capacity:
Approx. 2.2 Liters (2.3 US Quarts) with filter change. Consult manual.
Brake Fluid:
DOT 4 (or DOT 5.1 if specified) for clutch and brake systems. Must be replaced periodically.
Coolant:
N/A (Air-cooled engine with oil cooler)
Known Issues
Electrical Connections:
Some owners report occasional issues with electrical connector corrosion, particularly in humid environments, leading to intermittent function of lights or sensors.
Cam Followers:
Early versions of the 8-valve engine had potential for wear on cam followers. Regular oil changes with quality oil and adherence to valve adjustment intervals are crucial.
Clutch Actuator:
The hydraulic clutch actuator can sometimes require maintenance or replacement if it becomes stiff or leaks.
Fuel Pump Relay:
Occasional reports of fuel pump relay failure, leading to starting issues.
Fairing Vibration:
Minor fairing or panel vibration at certain RPMs can occur, sometimes resolvable with fastener tightening or dampening.
📚 Vehicle History
Brand Heritage
Founding:
Founded in Mandello del Lario, Italy, in 1921.
Core Philosophy:
Known for its distinctive transverse V-twin engine, shaft drive, and enduring design.
Model Evolution
Norge Lineage:
The Norge line is Moto Guzzi's interpretation of a sport-tourer, building on the foundation of the big-block V-twin engines. The 1200 Norge was introduced as a more refined and touring-focused model compared to earlier models like the V11 Sport variants.
2006 Introduction:
The 2006 Norge 1200 (initially named Norge 1200 8V) was a significant update, featuring the new 8-valve (4 valves per cylinder) engine derived from the Breva 1200 platform, offering improved performance and refinement.
Production
Manufacturing Location:
Mandello del Lario, Italy
Production Period:
The Norge 1200 8V was produced from 2006 onwards, with updates and variations in subsequent years.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally received positive reviews for its comfortable ride, stable handling, and unique character, although criticisms sometimes focused on weight and engine vibration characteristics.
Specific Awards:
Specific awards for the 2006 Norge are not widely documented in general automotive press, but it was recognized as a competent and stylish sport-tourer within its niche.
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