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Subaru Legacy US MY2005 Factory Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2005 Market: USA Codes Chassis Code: BP (Wagon), BL (Sedan) 👋 Introduction Market Position Market Segment: Mid-size sedan and wagon, known...
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Subaru Legacy US MY2005 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2005
Market:
USA
Codes
Chassis Code:
BP (Wagon), BL (Sedan)
👋 Introduction
Market Position
Market Segment:
Mid-size sedan and wagon, known for AWD capability and reliability.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Mazda6, Nissan Altima
Key Features
Standard AWD:
Symmetrical All-Wheel Drive system standard on all trims, a significant differentiator.
Engine Options:
Choice of reliable Boxer engines (4-cylinder and 6-cylinder), including a potent turbocharged option for the GT models.
Body Styles:
Available as a sleek sedan (BL) and a versatile wagon (BP).
Value Proposition
Manual Value:
Essential for DIY mechanics, professional technicians, and owners seeking to maintain their vehicle to factory standards. Offers significant cost savings over dealer service.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair Manual
Secondary Coverage:
All mechanical and electrical systems, body, chassis
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
2.5L EJ253 Naturally Aspirated, 2.5L EJ255 Turbocharged (GT models), 3.0L EZ30D H6 Naturally Aspirated
Transmission:
5-speed Manual (TY753VH), 4-speed Automatic (43355/43356), 5-speed Automatic (TG5A7CVBAY/TG5A7CVCAY)
Drivetrain:
Symmetrical All-Wheel Drive (AWD) system, differentials, driveshafts, hubs
Brakes:
Hydraulic system, ABS, EBD, front and rear disc brake service, parking brake
Suspension:
Front struts, rear multi-link suspension, springs, shocks, control arms, sway bars
Steering:
Power steering system, steering column, tie rods, steering rack
Electrical:
Battery, charging system, starter, ignition, lighting, body control modules, power accessories, wiring diagrams
HVAC:
Air conditioning system, heater core, blower motor, climate control panel, refrigerant service
Bodywork:
Exterior panels, interior trim, doors, glass, bumpers, seat mechanisms
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, fluid checks and replacements, filter replacements, spark plugs, timing belt (on H6)
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures for all systems
Repair:
Engine overhaul, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component repair
Disassembly Assembly:
Step-by-step instructions for removing and reinstalling major components
Specifications:
Torque specifications, clearances, fluid capacities, pressure readings
Wiring Diagrams:
Detailed schematics for all electrical systems, including connector pinouts
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, in-depth electrical troubleshooting, and body repair.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text content
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Binding:
Not applicable (downloadable PDF)
Paper Type
Paper:
Not applicable (digital format)
Accessibility
Printing:
Printable in whole or in part
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.5L EJ253 SOHC Naturally Aspirated Flat-4
Base Engine Code:
EJ253
Base Engine Displacement:
2457 cc
Performance
Base Engine Horsepower:
165 hp @ 5600 rpm
Base Engine Torque:
166 lb-ft @ 4000 rpm
Gt Engine:
2.5L EJ255 DOHC Turbocharged Flat-4
Gt Engine Code:
EJ255
Gt Engine Horsepower:
250 hp @ 6000 rpm
Gt Engine Torque:
250 lb-ft @ 3600 rpm
H6 Engine:
3.0L EZ30D SOHC Naturally Aspirated Flat-6
H6 Engine Code:
EZ30D
H6 Engine Horsepower:
250 hp @ 6600 rpm
H6 Engine Torque:
217 lb-ft @ 4200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential multi-port injection
Fuel Type:
Unleaded gasoline, 87 octane recommended for NA, 91 octane recommended for Turbo (GT)
Timing System
4 Cylinder Timing:
Timing belt (EJ253, EJ255)
6 Cylinder Timing:
Timing belt (EZ30D)
🔧 Transmission
Standard
Base Transmission:
5-speed Manual (TY753VH)
Optional
Automatic Option1:
4-speed Automatic (43355/43356)
Automatic Option2:
5-speed Automatic (TG5A7CVBAY/TG5A7CVCAY, often found in GT and 3.0R models)
Features
AWD System:
Symmetrical All-Wheel Drive with viscous coupling center differential (manual) or electronically controlled transfer clutch (automatic).
Fluid Specifications
Manual Transmission Fluid:
Subaru Extra-S GL-5 75W-90 (API classification GL-5)
Automatic Transmission Fluid:
Subaru ATF-HP
📐 Dimensions
Exterior
Sedan Length:
187.2 inches
Wagon Length:
188.0 inches
Width:
69.1 inches
Height Sedan:
57.5 inches
Height Wagon:
56.1 inches
Wheelbase:
104.4 inches
Ground Clearance:
6.1 inches
Weights
Curb Weight Sedan Base:
~3200 lbs
Curb Weight Wagon Gt:
~3550 lbs
Wheel Bolt Pattern:
5x100mm
Wheel Size:
16-inch, 17-inch (GT/3.0R), 18-inch (GT spec.B)
Tire Size Base:
205/55R16
Tire Size Gt:
215/45R17 or 225/40R18
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Five-Star (Driver and Passenger)
NHTSA Side Impact:
Five-Star (Front), Four-Star (Rear)
IIHS Front Offset:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brake-force Distribution (EBD)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, available front and rear side-curtain airbags
Seatbelts:
Pretensioner and load-limiter front seatbelts, LATCH child seat anchors
Crumple Zones:
Designed with energy-absorbing front and rear crumple zones
💡 Technology Features
Infotainment
Head Unit:
Factory-installed AM/FM stereo with CD player, some models featured premium audio systems and subwoofer.
Display:
Basic LCD displays for radio information and climate control. No large touchscreen infotainment systems in this era.
Driver Assistance
Cruise Control:
Standard electronic cruise control
All Wheel Drive:
Symmetrical AWD system as a primary safety and performance feature.
Connectivity
Aux Input:
Generally not available in factory head units; aftermarket solutions common.
Comfort Features
Climate Control:
Manual or automatic climate control systems available depending on trim level.
Power Accessories:
Power windows, power door locks, power mirrors standard on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe) / 7,500 miles or 6 months (normal) - check owner's manual for specific conditions.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Often recommended every 30,000 miles.
Cabin Air Filter:
Replace every 15,000 miles or 12 months, depending on driving conditions.
Spark Plugs Na 4Cyl:
Iridium-tipped plugs, typically 100,000-mile replacement interval.
Spark Plugs Turbo 4Cyl:
Iridium-tipped plugs, typically 60,000-mile replacement interval.
Timing Belt H6:
Replace every 105,000 miles or 7 years. Critical for H6 engine longevity.
Fluid Specifications
Engine Oil Capacity Na 4Cyl:
4.8 US quarts (4.5 L) with filter change (EJ253)
Engine Oil Capacity Turbo 4Cyl:
5.0 US quarts (4.7 L) with filter change (EJ255)
Engine Oil Capacity H6:
5.8 US quarts (5.5 L) with filter change (EZ30D)
Engine Oil Type:
SAE 5W-30, API SN or higher, ILSAC GF-5 certified (check manual for exact specifications for your climate and engine).
Coolant:
Subaru Super Coolant (blue) or equivalent, 50/50 mix with distilled water.
Known Issues
Head Gaskets:
While not as prevalent as in earlier generations, some EJ25 engines can develop coolant leaks from the head gaskets. The manual will detail inspection and replacement procedures.
Turbo Oil Lines Gt:
For turbocharged models (GT), inspect and potentially replace oil-feed lines if they show signs of degradation, which can lead to turbocharger failure.
Rear Wheel Bearings:
Rear wheel bearings can wear out, especially with AWD systems. The manual covers their replacement.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru, the automotive division of Subaru Corporation (formerly Fuji Heavy Industries), is known for its horizontally opposed 'Boxer' engines and its pioneering use of Symmetrical All-Wheel Drive (AWD) in mass-produced passenger cars.
Model Evolution
Legacy Generation Introduction:
The 2005 model year marked the introduction of the fourth generation (BP/BL) Subaru Legacy, which replaced the third generation (BD/BG/BK).
Fourth Gen Design:
The fourth generation featured a more sculpted exterior design, improved interior refinement, and updated powertrains. It continued to offer both sedan and wagon body styles.
Gt Model Significance:
The 2.5 GT Turbo model offered significantly enhanced performance, making the Legacy a strong contender in the sport-sedan/wagon segment.
Production
Manufacturing Location:
Subaru's main assembly plant in Gunma, Japan.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
The 2005 Legacy and Outback (which shares many components) consistently received good safety ratings from the IIHS and NHTSA, often earning Top Safety Pick designations.
Car And Driver 10Best:
While not explicitly for the 2005 model year, the Legacy GT wagon was recognized by Car and Driver in previous years for its blend of practicality and performance.
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